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martyrg Samba Member

Joined: February 29, 2004 Posts: 492 Location: South Lyon, MI. 48178
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Posted: Sat Aug 01, 2009 9:37 pm Post subject: |
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I'm using an A-1 Lowdown header system. The J tubes run underneath the push rod tubes, about half way between the engine case and the cylinder head. I'm thinking of copying what 1961 bluebug is doing, but I'm concerned that will not be enough area for engine cooling air to expelled from under the engine without restriction. Anybody else think this might be a problem? |
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AlteWagen Troll

Joined: February 23, 2007 Posts: 8702 Location: PNW
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Posted: Sun Aug 02, 2009 2:54 pm Post subject: |
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I was thinking the same thing. Narrowing the sled and industrial tin to me would cause a restriction in the flow of exiting air.
Has anyone run no tin then installed the sled/industrial and seen differences in temps? |
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henrym Samba Member
Joined: August 19, 2006 Posts: 1010 Location: Marina Del Rey, California
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Posted: Sun Aug 02, 2009 4:13 pm Post subject: |
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martyrg wrote: |
I'm using an A-1 Lowdown header system. The J tubes run underneath the push rod tubes, about half way between the engine case and the cylinder head. I'm thinking of copying what 1961 bluebug is doing, but I'm concerned that will not be enough area for engine cooling air to expelled from under the engine without restriction. Anybody else think this might be a problem? |
I run the A-1 lowdown system as well and was concerned about the proximity to the pushrod tubes. So I fabricated heat sheets that clamp to the J-tubes and are the same curve as the tubing. They stand off the j-tube about 1/4" which is plenty to allow air circulation. It also offers good clearance from the pushrod tubes. I took my time with the fabrciation and the end result is very strong and looks good.
The idea came to me when looking at zero-clearance insulated stove pipe.
I can snap some pictures and email if needed. _________________ 1967 Bug (Second owner) |
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AlteWagen Troll

Joined: February 23, 2007 Posts: 8702 Location: PNW
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Posted: Sun Aug 02, 2009 4:30 pm Post subject: |
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pics please |
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martyrg Samba Member

Joined: February 29, 2004 Posts: 492 Location: South Lyon, MI. 48178
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Posted: Sun Aug 02, 2009 6:05 pm Post subject: |
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Yes yes, pics please!! There was an article in Hot VW a little while back that showed a guy putting the same type of heat shields on his J-tubes. His claim was it reduced the amount of radiated heat that was transferred to the pushrod tubes, thereby lowering his oil temp by about 10*(?) if I remember correctly. I'll look through my "library" and see if I can find the issue and page number.
So there are others out there thinking that the modified sleds and industrial tin might present a cooling problem - Hummmm. I was taught as a general rule of thumb that your cooling air exit area needed to be as free and unrestricted as possible. |
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henrym Samba Member
Joined: August 19, 2006 Posts: 1010 Location: Marina Del Rey, California
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Posted: Sun Aug 02, 2009 7:46 pm Post subject: |
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Hi...here are the pics. I'll be the first to admit...this is a low-tech method but it works perfectly. The size of the shield is not important--its's having a free air gap between the pipe and the shield. I was a jet mechanic for years and some bleed air ducts use the same technology. There isn't much space between the A-1 lowdown and the pushrod tubes so the clearances are key. I set these up to clamp to the J-tubes so I could remove them with ease. Naturally for show purposes, I'll have them cadium dipped then plated in diamond encrusted gold
_________________ 1967 Bug (Second owner) |
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martyrg Samba Member

Joined: February 29, 2004 Posts: 492 Location: South Lyon, MI. 48178
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Posted: Mon Aug 03, 2009 6:07 pm Post subject: |
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So how much of the J-tube does the shield cover? |
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hemifalcon Samba Member

Joined: June 15, 2005 Posts: 1483 Location: Union Grove, WI
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bartman Samba Member
Joined: February 22, 2004 Posts: 767 Location: palatka, fl
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Posted: Sun Apr 25, 2010 3:58 pm Post subject: |
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You can also install studs in the bosses on the underside of the head to help mount it.
This is what I did with mine:
This shows how far you could go before interfering with the thermostat:
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ALB Samba Member
Joined: August 05, 2008 Posts: 3499 Location: beautiful suburban Wet Coast of Canada
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Posted: Sun Apr 25, 2010 7:12 pm Post subject: |
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Well done, Bartman! _________________ On a lifelong mission to prove (much to my wife's dismay) that Immaturity is Forever!! |
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67 Sunroof Samba Member

Joined: February 22, 2014 Posts: 1836 Location: Salisbury, MD
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Posted: Thu Feb 11, 2021 5:07 pm Post subject: Re: J tubes shields aka industrial tins question |
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Old thread but good reading here! So I’m nearing completion on a 1776 build with a-1 header and j tubes.
I guess there are 2 types of header from a-1. Looked at mine tonight and the j tube is soo close to the block that I cannot mount my thermostat!? Any thoughts on this? I want to run the stock tins and also run my thermostat.
I did buy industrial tins but something isn’t jiving!? _________________ 1776cc, CB crank, CB 2241 cam, CB light lifters, CB H-beam rods, CB light flywheel, Mahle forged pistons, A1 Sidewinder exhaust, Dellorto drla 40’s, Hoover modded case, fully balanced, fully flowed, heads by www.type-emotorsports.com, Air ride suspension by https://www.airkewld.com/?Click=3989 |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79790 Location: Sneaking up behind you
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Posted: Thu Feb 11, 2021 5:15 pm Post subject: Re: J tubes shields aka industrial tins question |
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As far as I know, the Berg headers do clear. I have the GB-933S
Last year I built a 2017 for a customer that had a A1 Sidewinder and Dansk large tube heater boxes. I got it directly from Tiger.
#Swht112 stainless sidewinder header
It fits all stock tins and the thermostat, so J tubes and industrial tins would also work. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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67 Sunroof Samba Member

Joined: February 22, 2014 Posts: 1836 Location: Salisbury, MD
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Posted: Thu Feb 11, 2021 5:34 pm Post subject: Re: J tubes shields aka industrial tins question |
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I dunno Glenn. I see some gaps down under there! I want it closed off all the way to the heads to keep the heat away from them.
I cannot mount the bracket at all? No I don’t have type 3 tins either. I bought the cool tins but decided against them after 23 pages of reading😂😂
Here is the picture I posted in another thread. The j tubes are just too close to the bracket.?
_________________ 1776cc, CB crank, CB 2241 cam, CB light lifters, CB H-beam rods, CB light flywheel, Mahle forged pistons, A1 Sidewinder exhaust, Dellorto drla 40’s, Hoover modded case, fully balanced, fully flowed, heads by www.type-emotorsports.com, Air ride suspension by https://www.airkewld.com/?Click=3989 |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79790 Location: Sneaking up behind you
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Posted: Thu Feb 11, 2021 5:40 pm Post subject: Re: J tubes shields aka industrial tins question |
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Your J tubes are designed for a "narrow" header. That's why the bracket doesn't fit.
_________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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evanfrucht Samba Member

Joined: July 24, 2016 Posts: 2186 Location: Laurel Canyon, CA
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Posted: Thu Feb 11, 2021 7:29 pm Post subject: Re: J tubes shields aka industrial tins question |
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67 Sunroof wrote: |
Old thread but good reading here! So I’m nearing completion on a 1776 build with a-1 header and j tubes.
I guess there are 2 types of header from a-1. Looked at mine tonight and the j tube is soo close to the block that I cannot mount my thermostat!? Any thoughts on this? I want to run the stock tins and also run my thermostat.
I did buy industrial tins but something isn’t jiving!? |
I just dealt with this recently...
No question, its a slight mod job. A bit of fab
I have an AA/Empi sidewinder header in 1 5/8, with the SLIP FIT connections. It was fairly straightforward to get my thermostat assembly to fit, but it did not fit "out of the box." Most stuff I read about this said it couldn't be done, or "it doesn't fit" ... but I just went ahead and did it anyway my guess is most people just don't try that hard to make them fit. But, for me at least, it was POSSIBLE.
I cut one end off my thermostat bracket and welded on a flat piece, thereby shortening it by about a half inch, I made the bracket as short as possible while still allowing the thermostat fit inside of it, leaving about 1 MM clearance from touching the bracket. Just to clarify, I did not shorten the arm of the bracket, but rather the "box." Some custom sled tins will tie everything together to where I'll have about 1/4 inch clearance between the thermo bracket / j tube / tins.
BTW for anyone wondering, my cheap A1 knock off sidewinder header is a quality peice and the welds are nice.
I also modified an aftermarket 36hp style DH shroud to be better than original with a custom extra large venturi ring, over-engineered hoover bit, and modified to use the original thermostat assembly. Overall I prefer German tin, but you just can't beat the look of a 36hp/ porsch style shroud
I will try to get pics soon of my set up which will make all my mumbo jumbo clear
Also, just to be clear the actual A1's come in two versions, flanged or slip fit, the flanged are meant for heater boxes but J tubes can be made to work with them so long as they are flanged too. f
From what I've heard the sidewinder flanged headers fit with the thermostat, but the slip fits DO NOT. But like I said, they can (most possibly) be made to, depending on how far you are willing to go. Heck, one could even move the J tubes outwards, cut pipes, add small sections, re-weld, etc. _________________ 1967 Bug ( the daily rod )
1964 Fury Wagon ( the pavement shredder )
Last edited by evanfrucht on Thu Feb 11, 2021 10:36 pm; edited 1 time in total |
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67 Sunroof Samba Member

Joined: February 22, 2014 Posts: 1836 Location: Salisbury, MD
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Posted: Thu Feb 11, 2021 9:37 pm Post subject: Re: J tubes shields aka industrial tins question |
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You’ve managed to clear the air for me. I just figured it would all fit. NOT
Yeah I have the slip fit j tubes.
Come to think of it I actually have TWO A-1 exhaust systems. (Yeah I buy everything in 2’s. Hahaha
I’ll look at the other one which is ceramicoated and see if they are the same “slip fit” design. Probably is though.
Yeah, would you mind posting a few pics when you get a chance?
Thanks for your help guys! So much for assuming it would all fit. Looks like I’ll be modifying the bracket. I’m not coming this far and then not use the thermostat.
Glenn your builds are top notch. Always clean and just done RIGHT. I commend your passion for perfection. _________________ 1776cc, CB crank, CB 2241 cam, CB light lifters, CB H-beam rods, CB light flywheel, Mahle forged pistons, A1 Sidewinder exhaust, Dellorto drla 40’s, Hoover modded case, fully balanced, fully flowed, heads by www.type-emotorsports.com, Air ride suspension by https://www.airkewld.com/?Click=3989 |
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evanfrucht Samba Member

Joined: July 24, 2016 Posts: 2186 Location: Laurel Canyon, CA
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Posted: Thu Feb 11, 2021 11:49 pm Post subject: Re: J tubes shields aka industrial tins question |
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Before (basically touching, no room for sled tins)
After ( )
_________________ 1967 Bug ( the daily rod )
1964 Fury Wagon ( the pavement shredder ) |
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mondshine Samba Member

Joined: October 27, 2006 Posts: 2813 Location: The World's Motor Capital
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Posted: Fri Feb 12, 2021 6:04 am Post subject: Re: J tubes shields aka industrial tins question |
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This guy's videos are fun to watch.
Link
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cmaxcliff Samba Member
Joined: November 07, 2009 Posts: 196 Location: S.E. PA
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Posted: Mon Nov 04, 2024 7:42 am Post subject: Re: J tubes shields aka industrial tins question |
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Does anybody use heat tubing to cover the pushrod tubes? |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79790 Location: Sneaking up behind you
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Posted: Mon Nov 04, 2024 10:55 am Post subject: Re: J tubes shields aka industrial tins question |
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cmaxcliff wrote: |
Does anybody use heat tubing to cover the pushrod tubes? |
Why? _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
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