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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Mon Jan 13, 2025 9:32 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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more tests today with the gearbox engaged and a few drops ,,
i still cannot locate the origine of the leak for sure .. |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Mon Jan 13, 2025 9:33 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Mon Jan 13, 2025 9:35 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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do you think 26 mm oil pump is too big for a 36hp and can produce too high pressure and oil leaks? |
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VW_Jimbo  Samba Member

Joined: May 22, 2016 Posts: 11231 Location: Huntington Beach, CA
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Posted: Mon Jan 13, 2025 11:19 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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I have diagnosed similiar “oil drips” in the past. A few times it was tranny oil (you have to smell it!) and a few times engine oil.
When I would drop the engine to solve the issue, I used the shotgun approach. No need to pull the engine out a second time! Right?
I replaced both the engine seal and the transmission input shaft seal. I would also check the flywheel snout for and nail catchers. I always ditched the paper crank gasket and used shellac or “Indian Head” sealant in between the crankshaft end and the flywheel mating surfaces. An older VW mechanic (Ed Guffy, for those that knew him) trained me on that one! It always solved “that leak”!
Good luck. I am certain it is oil seeping around the crankshaft end and into the flywheel!
https://drive.google.com/file/d/1dYMUcQT2v7j3RJ48X8OnJ4_3VOHVp1jd/view?usp=drivesdk _________________ Jimbo
There is never enough time to do it right the first time, but all the time necessary the second time!
TDCTDI wrote: |
Basically, a whole bunch of fuckery to achieve a look. |
67rustavenger wrote: |
GFY's Xevin and VW_Jimbo!  |
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Loren  Samba Member

Joined: January 10, 2004 Posts: 1843
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Posted: Mon Jan 13, 2025 3:16 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel? |
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RolandD Samba Member
Joined: January 15, 2017 Posts: 279 Location: Menomonee Falls, Wis
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Posted: Mon Jan 13, 2025 3:58 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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UV dye works well. Check to make sure the transaxle oil does not already glow. Some 90 weight does. If so, just look at your drips with UV.
Roland |
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wagen19 Samba Member
Joined: November 16, 2007 Posts: 719 Location: germany
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Posted: Tue Jan 14, 2025 12:33 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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Loren wrote: |
Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel? |
There are different gland nuts and the lengh of the hole in the cranks (25 and 30 hp) is also different. Not knowing about dimensions on aftermarket parts.
It can be, with a too long or wrong nut, the gland nut goes "on block" inside the end of the hole of the crank, before the flywheel is properly pressed towards the crank.
Additional, inspect all screws of the case halves, if there comes oil out.
It´s not impossible, that oil comes from the cam plug or another leaky plug also. |
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jbannon Samba Member
Joined: September 19, 2020 Posts: 219 Location: New York
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Posted: Wed Jan 15, 2025 6:17 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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wagen19 wrote: |
Loren wrote: |
Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel? |
There are different gland nuts and the lengh of the hole in the cranks (25 and 30 hp) is also different. Not knowing about dimensions on aftermarket parts.
It can be, with a too long or wrong nut, the gland nut goes "on block" inside the end of the hole of the crank, before the flywheel is properly pressed towards the crank.
Additional, inspect all screws of the case halves, if there comes oil out.
It´s not impossible, that oil comes from the cam plug or another leaky plug also. |
To add to this part of the discussion, I was under the impression that using the AA lightened flywheel for the 356 / 36hp motor also required the 356 gland nut, which is sold by AA. Perhaps the stock VW gland nut with the AA flywheel is your problem? _________________ 59 Beetle - Diamond Grey
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Wed Jan 15, 2025 11:20 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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True ! The VW gland nut do not fit to the 356 flywheel
Too big in diameter
I use a 356 one |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Wed Jan 15, 2025 11:28 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts
Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356
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dinsdale Samba Member
Joined: October 12, 2005 Posts: 93 Location: London, UK
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Posted: Thu Jan 16, 2025 9:52 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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philippe1 wrote: |
All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts
Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356
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356 engines are eye-wateringly expensive for the same power as a VW based engine and more powerful than most people need for an oval.
An Okrasa conversion will give enough extra power to make a 50's VW very driveable. Hang in there and I'm sure you can get your oil leak fixed! |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Thu Jan 16, 2025 10:17 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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Thanks to the community
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7861 Location: Videbaek Denmark
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Posted: Sun Jan 26, 2025 12:09 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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philippe1 wrote: |
All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts
Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356
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I disagree.
Your issues are not normal. Whether it is a poor build or simply bad luck I cant say. But 36 hp based engines will handle up to 80-90 hp with no problems when built right.
You are overlooking some little detail. It is impossible to say exactly what without getting my fingers dirty. So you have to take it apart and inspect EVERYTHING, THOROUGHLY, until you find the issue.
I agree on the 356 engine. A 120 hp 356 is not cheap. It will easily go for €10-13000, even with a cheap crap exhaust like the one in your picture. (Unless you want to make more noise than power of course ) _________________ https://www.thesamba.com/vw/forum/viewtopic.php?t=435993 |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Sun Jan 26, 2025 1:08 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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After running for a few minutes, the cold engine completely stopped running
I take it out of the car and dismantle it, and the bearing on the crankshaft side is marked on the rear part.
Is it a lubrication issue?
Could this explain my leakage problems? I don't know, I'm rechecking it, reassembling it, rechecking all the oil passages, etc. |
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wagen19 Samba Member
Joined: November 16, 2007 Posts: 719 Location: germany
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Posted: Mon Jan 27, 2025 12:48 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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philippe1 wrote: |
After running for a few minutes, the cold engine completely stopped running
I take it out of the car and dismantle it, and the bearing on the crankshaft side is marked on the rear part.
Is it a lubrication issue?
Could this explain my leakage problems? I don't know, I'm rechecking it, reassembling it, rechecking all the oil passages, etc. |
It looks, as the bearing has turned inside the case. That looks not good. More is hard to see, to tell. Sad and sorry. |
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philippe1 Samba Member
Joined: February 10, 2004 Posts: 47
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Posted: Mon Jan 27, 2025 12:31 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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Unfortunately you are right ! The bearing turns onto the case !
At least it seems to me after having a look to the outer face of the bearing
I mentioned that the location for the pin on the bearing is more than 5 mm!
Almost 6 mm!
What do you suggest for the rebuild?
Oversized pins?
Doe anyone had this problem before?
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Alstrup Samba Member
Joined: July 12, 2007 Posts: 7861 Location: Videbaek Denmark
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Posted: Mon Jan 27, 2025 1:41 pm Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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you can get oversize pins, but it requires a machinist. Not sure if Slide can make it. While I dont like to recommend them more than necessary, BAS can do the repair.
BUT, you have either a tolerance, or an oil feed problem. I cant see which.
Next time around you need to measure the crunch of the bearing against the bearing journal, so you can figure out where the problem is. _________________ https://www.thesamba.com/vw/forum/viewtopic.php?t=435993 |
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wagen19 Samba Member
Joined: November 16, 2007 Posts: 719 Location: germany
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Posted: Tue Jan 28, 2025 5:37 am Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine |
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Alstrup wrote: |
you can get oversize pins, but it requires a machinist. Not sure if Slide can make it. While I dont like to recommend them more than necessary, BAS can do the repair.
BUT, you have either a tolerance, or an oil feed problem. I cant see which.
Next time around you need to measure the crunch of the bearing against the bearing journal, so you can figure out where the problem is. |
When the bearing has turned several times inside the case, the line bore of the case is to 99,99% damaged. >> a new line bore and oversize bearings necessary. And what about the crank surface? I´m wondering about the look of all the bearings, that were used. Is this really good stuff? Was the bearing nr 1 and the pin correctly installed? Imo it looks, the pin was not perfectly centered inside the hole of bearing, causing pressure, stress to turn the crank freely. Locally overheating that area. How about endplay of crank? Was the crank freely moving forwards and backwards while measuring? Was additional dirt inside the oil gallery? Oil leaks: if there is no liquid seal around all bolts and the cam plug, that also can cause leaks. |
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