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Unstoppable flywheel oil leak on a vintage speed 36 hp engine
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philippe1
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PostPosted: Mon Jan 13, 2025 9:32 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

more tests today with the gearbox engaged and a few drops ,,
i still cannot locate the origine of the leak for sure ..
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philippe1
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PostPosted: Mon Jan 13, 2025 9:33 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

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philippe1
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PostPosted: Mon Jan 13, 2025 9:35 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

do you think 26 mm oil pump is too big for a 36hp and can produce too high pressure and oil leaks?
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PostPosted: Mon Jan 13, 2025 11:19 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

I have diagnosed similiar “oil drips” in the past. A few times it was tranny oil (you have to smell it!) and a few times engine oil.

When I would drop the engine to solve the issue, I used the shotgun approach. No need to pull the engine out a second time! Right?

I replaced both the engine seal and the transmission input shaft seal. I would also check the flywheel snout for and nail catchers. I always ditched the paper crank gasket and used shellac or “Indian Head” sealant in between the crankshaft end and the flywheel mating surfaces. An older VW mechanic (Ed Guffy, for those that knew him) trained me on that one! It always solved “that leak”!

Good luck. I am certain it is oil seeping around the crankshaft end and into the flywheel!
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Loren Premium Member
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PostPosted: Mon Jan 13, 2025 3:16 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel?
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PostPosted: Mon Jan 13, 2025 3:58 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

UV dye works well. Check to make sure the transaxle oil does not already glow. Some 90 weight does. If so, just look at your drips with UV.


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wagen19
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PostPosted: Tue Jan 14, 2025 12:33 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

Loren wrote:
Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel?


There are different gland nuts and the lengh of the hole in the cranks (25 and 30 hp) is also different. Not knowing about dimensions on aftermarket parts.

It can be, with a too long or wrong nut, the gland nut goes "on block" inside the end of the hole of the crank, before the flywheel is properly pressed towards the crank.

Additional, inspect all screws of the case halves, if there comes oil out.
It´s not impossible, that oil comes from the cam plug or another leaky plug also.
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PostPosted: Wed Jan 15, 2025 6:17 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

wagen19 wrote:
Loren wrote:
Are you using the correct gland nut? I just put an AA flywheel on my 36hp engine build and when I had the crank, flywheel and clutch plate balanced the machinest had to machine the hole in the flywheel slightly to fully tighten down the gland nut. He said he either had to enlarge the flywheel hole or machine the shoulder on the gland nut. Maybe this is causing your problem? Are you using the same gland nut from the old flywheel?


There are different gland nuts and the lengh of the hole in the cranks (25 and 30 hp) is also different. Not knowing about dimensions on aftermarket parts.

It can be, with a too long or wrong nut, the gland nut goes "on block" inside the end of the hole of the crank, before the flywheel is properly pressed towards the crank.

Additional, inspect all screws of the case halves, if there comes oil out.
It´s not impossible, that oil comes from the cam plug or another leaky plug also.


To add to this part of the discussion, I was under the impression that using the AA lightened flywheel for the 356 / 36hp motor also required the 356 gland nut, which is sold by AA. Perhaps the stock VW gland nut with the AA flywheel is your problem?
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philippe1
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PostPosted: Wed Jan 15, 2025 11:20 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

True ! The VW gland nut do not fit to the 356 flywheel
Too big in diameter
I use a 356 one
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philippe1
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PostPosted: Wed Jan 15, 2025 11:28 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts

Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356

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dinsdale
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PostPosted: Thu Jan 16, 2025 9:52 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

philippe1 wrote:
All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts

Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356

Image may have been reduced in size. Click image to view fullscreen.


356 engines are eye-wateringly expensive for the same power as a VW based engine and more powerful than most people need for an oval.

An Okrasa conversion will give enough extra power to make a 50's VW very driveable. Hang in there and I'm sure you can get your oil leak fixed!
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philippe1
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PostPosted: Thu Jan 16, 2025 10:17 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

Thanks to the community

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PostPosted: Sun Jan 26, 2025 12:09 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

philippe1 wrote:
All these troubles makes me say that the old VW 36 hp engines must stay stock
All these expenses for having tons of trouble and a few more ho that change nothing
Best overall is an original engine with original or NOS parts

Better invest in a 356 motor like the one I built last year to get 120real hp
Visible difference in the 356


I disagree.
Your issues are not normal. Whether it is a poor build or simply bad luck I cant say. But 36 hp based engines will handle up to 80-90 hp with no problems when built right.
You are overlooking some little detail. It is impossible to say exactly what without getting my fingers dirty. So you have to take it apart and inspect EVERYTHING, THOROUGHLY, until you find the issue.

I agree on the 356 engine. A 120 hp 356 is not cheap. It will easily go for €10-13000, even with a cheap crap exhaust like the one in your picture. (Unless you want to make more noise than power of course Smile )
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philippe1
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PostPosted: Sun Jan 26, 2025 1:08 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

After running for a few minutes, the cold engine completely stopped running
I take it out of the car and dismantle it, and the bearing on the crankshaft side is marked on the rear part.
Is it a lubrication issue?

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Could this explain my leakage problems? I don't know, I'm rechecking it, reassembling it, rechecking all the oil passages, etc.
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wagen19
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PostPosted: Mon Jan 27, 2025 12:48 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

philippe1 wrote:
After running for a few minutes, the cold engine completely stopped running
I take it out of the car and dismantle it, and the bearing on the crankshaft side is marked on the rear part.
Is it a lubrication issue?

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

Could this explain my leakage problems? I don't know, I'm rechecking it, reassembling it, rechecking all the oil passages, etc.


It looks, as the bearing has turned inside the case. That looks not good. More is hard to see, to tell. Sad and sorry.
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philippe1
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PostPosted: Mon Jan 27, 2025 12:31 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

Unfortunately you are right ! The bearing turns onto the case !
At least it seems to me after having a look to the outer face of the bearing
I mentioned that the location for the pin on the bearing is more than 5 mm!
Almost 6 mm!
What do you suggest for the rebuild?
Oversized pins?
Doe anyone had this problem before?

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Alstrup
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PostPosted: Mon Jan 27, 2025 1:41 pm    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

you can get oversize pins, but it requires a machinist. Not sure if Slide can make it. While I dont like to recommend them more than necessary, BAS can do the repair.

BUT, you have either a tolerance, or an oil feed problem. I cant see which.
Next time around you need to measure the crunch of the bearing against the bearing journal, so you can figure out where the problem is.
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PostPosted: Tue Jan 28, 2025 5:37 am    Post subject: Re: Unstoppable flywheel oil leak on a vintage speed 36 hp engine Reply with quote

Alstrup wrote:
you can get oversize pins, but it requires a machinist. Not sure if Slide can make it. While I dont like to recommend them more than necessary, BAS can do the repair.

BUT, you have either a tolerance, or an oil feed problem. I cant see which.
Next time around you need to measure the crunch of the bearing against the bearing journal, so you can figure out where the problem is.


When the bearing has turned several times inside the case, the line bore of the case is to 99,99% damaged. >> a new line bore and oversize bearings necessary. And what about the crank surface? I´m wondering about the look of all the bearings, that were used. Is this really good stuff? Was the bearing nr 1 and the pin correctly installed? Imo it looks, the pin was not perfectly centered inside the hole of bearing, causing pressure, stress to turn the crank freely. Locally overheating that area. How about endplay of crank? Was the crank freely moving forwards and backwards while measuring? Was additional dirt inside the oil gallery? Oil leaks: if there is no liquid seal around all bolts and the cam plug, that also can cause leaks.
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