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SCRAF Samba Member

Joined: December 16, 2012 Posts: 146 Location: UK
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Posted: Tue May 20, 2025 4:46 am Post subject: Leaking oil fittings |
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Just got my rebuilt engine fired up for the first time and tuned nicely but annoyingly all 4 oil fittings, both filter housing and both on the maxi pump, are weeping oil.
I used Permatex aviation 3 on the threads, I was going to remove them all and try sealing them again but as its all 4 maybe this is not the correct way. Any advice?
Would a specific thread sealing product be the best way to go?
Thanks in advance! _________________ '68 build thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=557899 |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 380 Location: NorCal
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Posted: Tue May 20, 2025 6:37 am Post subject: Re: Leaking oil fittings |
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Can you post pics of the problem areas for us?
What kind of fittings are you using?
AN or barbed? |
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SCRAF Samba Member

Joined: December 16, 2012 Posts: 146 Location: UK
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Posted: Tue May 20, 2025 7:16 am Post subject: Re: Leaking oil fittings |
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Hi, these are barbed fittings. I thought it was the hose side at first but look to be coming from above the hoses.
_________________ '68 build thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=557899 |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 380 Location: NorCal
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Posted: Tue May 20, 2025 8:51 am Post subject: Re: Leaking oil fittings |
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I used tape on the threads for mine and have not had any leaks from the threads. You can try that. Not sure if PA3 is recommended for use under pressure?
My setup differs from yours by the fact I'm using AN fittings.
Did you install the gaskets dry?
Are you positive the nuts are tight?
Are you positive the fittings are tight?
Lots of people have their own ways of doing these things. What works for some may not work for others. |
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sled Samba Member

Joined: February 16, 2005 Posts: 6241
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Posted: Tue May 20, 2025 9:20 am Post subject: Re: Leaking oil fittings |
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the lack of thread engagement on the oil pump cover nuts is interesting... If that cover comes loose, you're going to have a little more than just a weep. _________________ drive your split. |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 380 Location: NorCal
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Posted: Tue May 20, 2025 9:42 am Post subject: Re: Leaking oil fittings |
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Sled good catch!
I agree that either you should use longer studs or switch to longer bolts.
Not enough thread engagement.
My CB in/out pump came with internal recessed hex bolts.
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Dale M. Samba Member

Joined: April 12, 2006 Posts: 20765 Location: Just a tiny bit west of Yosemite Valley
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Posted: Tue May 20, 2025 10:16 am Post subject: Re: Leaking oil fittings |
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Also Permatex Aviation #3 is not a thread sealer....
The real deal....For your tapered threads in alloy fixtures,,,
https://www.permatex.com/products/thread-compounds...ant-50-ml/ _________________ “Fear The Government That Wants To Take Your Guns"
"Kellison Sand Piper Roadster" For Street & Show.
"Joe Pody Sandrover" Buggy with 2180 for Autocross (Sold)
============================================================
All suggestions and advice are purely my own opinion. You are free to ignore them if you wish ... |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 32842 Location: Hot Arizona
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Posted: Tue May 20, 2025 11:32 am Post subject: Re: Leaking oil fittings |
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Schepp wrote: |
My CB in/out pump came with internal recessed hex bolts. |
So did my CB Maxi2 purchased about 8years ago; yes, the Maxi2 cover STILL needs to have a fin cut off or ground down to the pulley tin doesn't rub on the crankshaft pulley (shame on CB !!!!).
But it looks like my "Claude's Buggies" Maxi2 purchased over 40 years ago did not, and I cannot remember, but think it came with longer studs. That one still is in my 1835cc DP engine.
_________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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SCRAF Samba Member

Joined: December 16, 2012 Posts: 146 Location: UK
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Posted: Tue May 20, 2025 12:21 pm Post subject: Re: Leaking oil fittings |
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Thank you all for the feedback/advice, I will get some longer studs for the pump cover and some proper thread sealer. You live and learn! _________________ '68 build thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=557899 |
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RWK Samba Member
Joined: June 24, 2009 Posts: 1590 Location: S.W. MI
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Posted: Tue May 20, 2025 5:50 pm Post subject: Re: Leaking oil fittings |
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Fittings look too deep which tells me tapped holes may be too deep, which may be causing leak, if sealant doesn't work try tape, start tape1 thread up from fitting end, or try green retaining compound, yes, I know it's not a sealant, mainly because it's too expensive to use as a sealant and is difficult to remove., _________________ 73 Type 181
63 Type 113
63 Type 261- 428 071
62 Type 241-378 025 178 530 |
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RWK Samba Member
Joined: June 24, 2009 Posts: 1590 Location: S.W. MI
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Posted: Tue May 20, 2025 5:53 pm Post subject: Re: Leaking oil fittings |
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Properly formed NPT threads will leave the fitting with 2-3 treads exposed, you have little threads left to tighten further. _________________ 73 Type 181
63 Type 113
63 Type 261- 428 071
62 Type 241-378 025 178 530 |
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esde Samba Member

Joined: October 20, 2007 Posts: 6289 Location: central rust belt
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Posted: Tue May 20, 2025 9:38 pm Post subject: Re: Leaking oil fittings |
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RWK wrote: |
Properly formed NPT threads will leave the fitting with 2-3 treads exposed, you have little threads left to tighten further. |
You are correct, when the threads are tapped by someone that gives a damn. But I have found many threaded ports in stuff like oil filter housings, where the tap was sent too deep and it's hard to get the threads to seal. A lot of the cheap hose ends are the same.. you bury the fitting all the way before the threads start to bite. For stuff like this I take Modoks advice and set the fitting with red loctite. _________________ modok wrote:
Bent cranks are silent but gather no moss. I mean, ah, something like that. |
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Schepp Samba Member

Joined: March 22, 2020 Posts: 380 Location: NorCal
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Posted: Wed May 21, 2025 6:31 am Post subject: Re: Leaking oil fittings |
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Tape also helps with too deeply tapped holes. Just add another wrap. |
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Glenn  Mr. 010

Joined: December 25, 2001 Posts: 79222 Location: Sneaking up behind you
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Posted: Wed May 21, 2025 6:49 am Post subject: Re: Leaking oil fittings |
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I use paste on fittings, tape can shred and get into the oil system. I've seen shreds of tape stuck in the pickup screen in the past. _________________ Glenn
74 Beetle Specs | 74 Beetle Restoration | 2180cc Engine
"You may not get what you pay for, but you always pay for what you get"
Member #1009
#BlueSquare
עַם יִשְׂרָאֵל חַי |
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mikedjames Samba Member

Joined: July 02, 2012 Posts: 3262 Location: Hamble, Hampshire, UK
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Posted: Sun May 25, 2025 10:16 am Post subject: Re: Leaking oil fittings |
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On one of the fittings on my Maxi3 pump, the crack in the cover plate caused by trying to stop a leak by tightening the hose fitting "just a little more, the leak will stop" was filled with JB Weld. This also stopped the leak.
I bought another pump as a spare 13 years ago. I never needed it. _________________ Ancient vehicles and vessels
1974 VW T2 : Devon Eurovette camper with 1641 DP T1 engine, Progressive carb, full flow oil cooler, EDIS crank timed ignition.
Engine 1: 40k miles (rocker shaft clip fell off), Engine 2: 30k miles (rebuild, dropped valve). Engine 3: a JK Preservation Parts "new" engine, aluminium case: 26k miles: new top end.
Gearbox rebuild 2021 by Bears.
1979 Westerly GK24 24 foot racer/cruiser yacht Forethought of Gosport.
1973 wooden Pacer sailing dinghy |
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SBD Samba Member

Joined: October 24, 2012 Posts: 3282 Location: SOUTH DAKOTA
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Posted: Sun May 25, 2025 12:17 pm Post subject: Re: Leaking oil fittings |
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"Also Permatex Aviation #3 is not a thread sealer...."
According to Permatex, threaded fittings are a "typical application" for #3 Aviation Form-A-Gasket. I remembered because I was using the stuff yesterday and I looked up the PDF instructions. _________________ "Just $99 down and $64 a month for 36 months buys you a brand new Volkswagen Beetle!"
mark tucker wrote: |
I wouldent waste $ or thyme on building a small motor. build it big so it dosent have to work hard.remember it's only as fast as your foot alows it to be unless you build a small turd then it just stinks as it squishes up through your toes when you step on it. |
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Murt Samba Member

Joined: October 01, 2017 Posts: 514 Location: Kent, England
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Posted: Sun May 25, 2025 12:23 pm Post subject: Re: Leaking oil fittings |
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Hi @SCRAF
I'm in the same sort of place. New Engine, running a treat, both 'in/out' hoses on the engine are good, all 4 connections on the filter head are good, but have 2 'weepers' at the oil cooler.
Today, I disassembled both of them and thoroughly cleaned and dried, and re-assembled using Permatex 56521. Just going to wait 72 hours before priming the system again.
_________________ 1966 VW Beetle ‘Jules’
1967 Kombi Splitscreen ‘Barney’
2018 VW Caddy Maxi R Line
2017 Golf GTD saloon
2008 VW EOS 2.0 TFSi |
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