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1965 SO42 Westy
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Squilly
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PostPosted: Tue Aug 24, 2021 2:01 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

I've put lots of miles on this bus this summer, from Big Sur we drove it to San Luis Obispo for a few days, then back to LA where I prepped it some more for a trip to Colorado and then Idaho. I got some 1 5/8" heater boxes from CB Performance since I had the 2332 hooked up to some stock heater boxes, but didn't have time to put them on before we left. Oops.

We drove out overnight but lost a lash cap and the rocker loosened up after we got up Baker Hill. Re-did the valve adjustment at a gas station and got back on the road. Drove till 5:30am when the sun was coming up and pulled down into a canyon to sleep. Turned out the hill we drove down was way softer and had to air way down after the 4th try. Hung out in St George for the day to avoid the heat and went the rest of the way to Colorado starting at 3am. Made it to KCW without any other issues but decided to give it a full tune-up to be safe and put the new 1 5/8” heater boxes on. Found the lash cap in the oil sump. We re-torqued the heads and it seemed like we got a bunch of turns on them. As we were leaving for a river trip in Salida my bus got super hot and slowly died in front of the shop.


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ore into the motor to inspect the heads and pistons because we could hear a small clicking noise when turning it over. It was also super hard to turn by hand. Everything looked good though, so said what the hell and put it back together, re-torqued heads in sequence and did valves blah blah. Clicking seemed to be the rocker not seated correctly. Stabbed the motor back in, seems to be running fine now? No weird noises, not too hot.

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We had it all put back together and had it all dialed in for the trip to Lava Hot Springs in Idaho, but only a little way into the drive it was hesitating a bit and getting hotter than usual. Just kept driving though since we didn’t have any major issues until we pulled into a gas station 80 miles from the Lava. It was barely idling and clearly running on 3. We pulled the valve cover and #4 exhaust was super tight. Loosened it up and kept going to the campsite. Pulled the rockers later that weekend and #4 is sticking way out. Bummer.

I decided to not blow up the rest of the engine, so we AAA'd back towards Pocatello, Idaho where we got a U-Haul and towed it back to Colorado ourselves.

Going to put some 94mm Panchitos and stock rockers on to tone things down a bit on since this is basically a drag racing engine I'm using in a camper... But CB is out of stock for a while so my adventures are on hold for now. Hoping I can get this back in action for fall camping!

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srfndoc
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PostPosted: Tue Aug 24, 2021 2:12 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Definitely putting some miles on it and some great memories. Good luck with the rebuild.
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BarryL Premium Member
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PostPosted: Wed Aug 25, 2021 6:10 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Squilly wrote:
...#4 is sticking way out. Bummer.

Think the seat was recessing?
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Two Glove Boxes
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PostPosted: Thu Aug 26, 2021 11:50 am    Post subject: Re: 1965 SO42 Westy Reply with quote

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Your build was awesome and great to see it getting put to use especially on the PCH. Very cool getting it knocked out at KCW with John and crew! Congrats!!!
Applause Applause Applause
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Squilly
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PostPosted: Tue Aug 31, 2021 12:34 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

BarryL wrote:
Squilly wrote:
...#4 is sticking way out. Bummer.

Think the seat was recessing?


Yeah, being beaten down into the head was my guess.
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Squilly
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PostPosted: Mon Mar 07, 2022 3:18 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Finally got this thing back on the road again.

Here are the new engine specs with the Panchito heads:
2332cc – 94mm bore – 84mm stroke – 68cc chambers – .040 deck height – 8.8:1 compression

I'm hoping this will be a better road trip setup than the old heads, which were way too hot rod for this use case.

First break-in trip was the drive back to LA from Grand Junction. Stopped off in Zion along the way and made it back without any major issues. The second was out to Joshua Tree for a few nights of camping. Looking forward to more trips soon!

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AS350driver Premium Member
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PostPosted: Mon Mar 07, 2022 8:22 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Gorgeous pic of your bus plying through the Joshua’s. March is the perfect time, too.
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earlywesty
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PostPosted: Tue Mar 08, 2022 5:35 am    Post subject: Re: 1965 SO42 Westy Reply with quote

How do I find a girl who works on buses like all your pics, I think you are hanging with a large percentage of the population lol.
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Squilly
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PostPosted: Thu Aug 29, 2024 12:53 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Used this bus recently to drive from LA to Mammoth for closing weekend - nothing like camping, hot springs, and skiing in a split!

My next project on this one is adding an electronic fuel pump. I'm having some leak issues with my Webers that I suspect are stemming from fuel boiling in the mechanical pump after I shut the engine off. I've messed with the floats some but it's weird because they never used to leak before. I figure an electronic pump won't hurt anyway, and could probably be located at an auto parts store more easily than the vintage-style one in a pinch.

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von_hansel Premium Member
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PostPosted: Thu Aug 29, 2024 1:37 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Squilly wrote:
Used this bus recently to drive from LA to Mammoth for closing weekend - nothing like camping, hot springs, and skiing in a split


DUDE! So awesome. We rode closing weekend last year and are headed to Mammoth after work today, but in my truck Smile

It's super hot this time of year driving the 395. You are brave. How was the drive?

Also, where did you camp at? I've been wanting to camp at Twin Lakes in my bus, but getting my wife excited about a 6-7 hour drive in the bus has been a chore Laughing
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Squilly
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PostPosted: Thu Aug 29, 2024 2:00 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

von_hansel wrote:
Squilly wrote:
Used this bus recently to drive from LA to Mammoth for closing weekend - nothing like camping, hot springs, and skiing in a split


DUDE! So awesome. We rode closing weekend last year and are headed to Mammoth after work today, but in my truck Smile

It's super hot this time of year driving the 395. You are brave. How was the drive?

Also, where did you camp at? I've been wanting to camp at Twin Lakes in my bus, but getting my wife excited about a 6-7 hour drive in the bus has been a chore Laughing


Oh yeah - this was back at the end of May.. no way would I attempt that drive now! Way too hot! The drive was fine on the way up but the temperature was around 90 on the way back through the desert and that's about the limit for my 2332, and occupants. It ran fine but I have the oil cooler fan's thermostat on the output side of the cooler and the fan was screaming pretty much the whole way. That's usually my indicator that it's too much.

You're right that 6-7 hours in the heat is a chore, I'm taking more convincing too at that temperature. We camped just in town near Shady Rest so we could be close to the mountain for skiing, but Twin Lakes is a super nice spot to hang out!
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Squilly
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PostPosted: Sun Jul 13, 2025 6:38 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

Been using the SO42 quite a bit so far this year. It's made 3 trips out to Joshua Tree, a few trips to San Clemente and San Diego, and one HUGE trip from Venice Beach out to Steamboat Springs, Colorado.


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I broke my own rule about driving it in temperatures over 90 degrees. It was 105+ all the way from Baker, to St. George, and basically until we got through Zion National Park. The whole time I was anticipating the engine to just give up and die but it just kept going. Although it's' loud, this bus drives so so nice. Smooth steering, cruises at a good RPM, and great stopping power from the Old Speed disc brakes.

Joshua Tree trips were fun, too. Went out once with a buddy from Flag and another time with Audrey (KCW) and her dad's silver bullet Kombi.

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This 4th of July we drove it from Steamboat to the town that I originally found it in for a bit of a "homecoming". Queue the photo dump:


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mtnbus
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PostPosted: Sun Jul 13, 2025 7:41 pm    Post subject: Re: 1965 SO42 Westy Reply with quote

beautiful shots and fun trips !

It can be nerve racking with the high temps. yikes
hope to catch soon willy ! bus looks amazing. great job
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LAGrunthaner Premium Member
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PostPosted: Mon Jul 14, 2025 3:58 am    Post subject: Re: 1965 SO42 Westy Reply with quote

Wow great pictures and a great Westy. Keep these coming as we all live through your adventures. Not to mention how motivating it is to turn our wrenches and live the dream. Blue Bus
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Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon.
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