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Plastic screw caps on 2002 Weekender … how to remove?
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The Volkswagen Ranch
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PostPosted: Thu Jul 17, 2025 4:24 pm    Post subject: Plastic screw caps on 2002 Weekender … how to remove? Reply with quote

I have spent quite a bit of time on the internet and the Samba the past couple of days researching how to install the new Boss 9” screen stereo with backup camera, and now pretty clear on how to install thanks to those here that have done it already! Except…. In order to remove the upper plastic trim panels, you’ve got to remove these plastic caps…. and nowhere does anyone reference how to remove them without damaging! I know a small screwdriver would do the job, but would no doubt damage them. Anyone have done this, and has a way to remove without damaging? Thanks , Bob

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bigfoot_ev
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PostPosted: Thu Jul 17, 2025 8:45 pm    Post subject: Re: Plastic screw caps on 2002 Weekender … how to remove? Reply with quote

I have not found the magic solution. But, I have removed those little caps so frequently that I definitely have ruined some. Especially the ones holding on the rear cross piece. I have used a small screwdriver, a thin plastic interior trim tool, and even a utility knife. Whatever you use just be gentle and patient and you should get some repeated use out of the covers.

The rear ones were so far gone I gave up and replaced them with hinged screw covers. Something like this: https://www.amazon.com/INCREWAY-Covers-100pcs-Plastic-Storage/dp/B0CLZZB3FX/ref=sr_1_6
I also use these on the sliding door for a couple of screws.
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The Volkswagen Ranch
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PostPosted: Thu Jul 17, 2025 9:22 pm    Post subject: Re: Plastic screw caps on 2002 Weekender … how to remove? Reply with quote

Bigfoot, thank you! Any idea what size ? I am debating whether to try removing them, or going for installing the wires in the small crevices between the floor and the wall panels , then removing the B panel, removing the panel above the door and A panel and then behind the dash and to the radio. Going to install the radio first and then decide about the route to the backup camera. I will still buy the caps! ( So I have an option). But Either way I will document the install for others. Thanks again, Bob
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Sold the 76 Westfalia “ Winnie”
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67rustavenger
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PostPosted: Thu Jul 17, 2025 9:32 pm    Post subject: Re: Plastic screw caps on 2002 Weekender … how to remove? Reply with quote

I'd use a small pick tool like a dental pick to try to get the caps off.
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bigfoot_ev
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PostPosted: Thu Jul 17, 2025 9:55 pm    Post subject: Re: Plastic screw caps on 2002 Weekender … how to remove? Reply with quote

The Volkswagen Ranch wrote:
Bigfoot, thank you! Any idea what size ? I am debating whether to try removing them, or going for installing the wires in the small crevices between the floor and the wall panels , then removing the B panel, removing the panel above the door and A panel and then behind the dash and to the radio. Going to install the radio first and then decide about the route to the backup camera. I will still buy the caps! ( So I have an option). But Either way I will document the install for others. Thanks again, Bob

I believe the screws are M4. When I installed my backup camera I went up the A pillar and across the top, like you first thought. If you're careful removing the caps you won't have any issue reusing them. Try one, if you bugger it up just turn it so it's not so visible.
67rustavenger wrote:
I'd use a small pick tool like a dental pick to try to get the caps off.
Oh yeah, I tried that too. Yep, that's another option.
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