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69’nDAN Samba Member
Joined: July 17, 2020 Posts: 37 Location: Bakersfield, CA
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Posted: Sat Jul 19, 2025 6:53 pm Post subject: Issues with gear shift lever popping out of front shift rod |
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1969 Bus
I’ve been having issues with the gear shifter popping out of the bowl on the front shift rod. When shifting from first to second it feels really sloppy, shifting into 3rd and I lose it. Pops completely out of the bowl. Took out the gear shift assembly and the bracket and lever have wear marks but doesn’t seem like enough to cause the issue. Should the guide pin have an angle like this? If not, how would I go about straightening it out?
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42624 Location: at the beach
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Posted: Sat Jul 19, 2025 9:26 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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somehow the dimensions on that bushing seem loose to my eye. Who did you buy the bushing from? Maybe Robbie, Gary or BusDaddy can look at it. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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69’nDAN Samba Member
Joined: July 17, 2020 Posts: 37 Location: Bakersfield, CA
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Posted: Sat Jul 19, 2025 10:35 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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SGKent wrote: |
Who did you buy the bushing from? |
Wolfsburg West |
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sodbuster Samba Member

Joined: August 08, 2004 Posts: 1127 Location: wherever my baywindow takes me.
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Posted: Sun Jul 20, 2025 3:42 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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Last edited by sodbuster on Mon Jul 21, 2025 9:22 am; edited 1 time in total |
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airschooled Air-Schooled

Joined: April 04, 2012 Posts: 13500 Location: West Coast, USA
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Posted: Sun Jul 20, 2025 7:07 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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Your pin, and the plate it mounts to, is bent. Take the red angle and make it the green angle.
Robbie
_________________ One-on-one tech help for your vintage Volkswagen:
www.airschooled.com
https://www.patreon.com/airschooled |
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69’nDAN Samba Member
Joined: July 17, 2020 Posts: 37 Location: Bakersfield, CA
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Posted: Sun Jul 20, 2025 9:03 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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airschooled wrote: |
Your pin, and the plate it mounts to, is bent. Take the red angle and make it the green angle.
Robbie
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Thanks Robbie! You think I could just heat up the mounting plate and then smack the guide pin’s backing nut? Should I remove the front shift rod? |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42624 Location: at the beach
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Posted: Sun Jul 20, 2025 9:13 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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69’nDAN wrote: |
airschooled wrote: |
Your pin, and the plate it mounts to, is bent. Take the red angle and make it the green angle.
Robbie
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Thanks Robbie! You think I could just heat up the mounting plate and then smack the guide pin’s backing nut? Should I remove the front shift rod? |
Dan, can I make a suggestion? California is a large place. Robbie is probably in California as Tom said he will be helping Tom with something. Why don't you put your City also in your avatar. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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69’nDAN Samba Member
Joined: July 17, 2020 Posts: 37 Location: Bakersfield, CA
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Posted: Sun Jul 20, 2025 9:53 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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SGKent wrote: |
Dan, can I make a suggestion? California is a large place. Robbie is probably in California as Tom said he will be helping Tom with something. Why don't you put your City also in your avatar. |
Just changed it, thank you! |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42624 Location: at the beach
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Posted: Sun Jul 20, 2025 11:30 pm Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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awesome. I think Robbie will go see Tom near San Luis Obispo. Maybe he will go thru Bakersfield and you can hook up with him.
Normally those brackets don't get bent but they do wear out and the pins sometimes break. My main concern about just grabbing it with a wrench and straightening it is if someone before you has been in there and it comes apart because of something they did or did not attach well. It probably is just spot welded to the floor or frame above it, but someone may have painted over it to hide their work (or lack there of). Inspect it carefully before and during any bending. Try not to put force on the pin itself. Maybe BusDaddy (Mark) may have come across this before and may have a suggestion. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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appetite  Samba Member
Joined: September 28, 2004 Posts: 131 Location: New Jersey
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Posted: Mon Jul 21, 2025 7:42 am Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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Those guide pins can break (ask me how i know...)
If, in your bending and straightening, it all goes to hell, this thread will be very helpful:
https://www.thesamba.com/vw/forum/viewtopic.php?t=...mp;start=0 _________________ 69 Westy |
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69’nDAN Samba Member
Joined: July 17, 2020 Posts: 37 Location: Bakersfield, CA
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Posted: Sun Aug 10, 2025 10:16 am Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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**UPDATE**
I removed the front shift rod and applied some heat to the bracket holding the guide pin. With vice grips on both sides of the bracket, I applied even pressure until the guide pin was level. Greased and reassembled everything and now the bus shift smoother than it has since I owned the bus! |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42624 Location: at the beach
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Posted: Sun Aug 10, 2025 10:31 am Post subject: Re: Issues with gear shift lever popping out of front shift rod |
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69’nDAN wrote: |
**UPDATE**
I removed the front shift rod and applied some heat to the bracket holding the guide pin. With vice grips on both sides of the bracket, I applied even pressure until the guide pin was level. Greased and reassembled everything and now the bus shift smoother than it has since I owned the bus! |
GOOD JOB! Awesome _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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