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WestyMeg Samba Member

Joined: July 22, 2014 Posts: 45 Location: New Hampshire
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Posted: Sun Sep 15, 2024 8:40 am Post subject: How to Remove Tail Light Assembly in 1968 |
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Hi all, feeling very frustrated today. So far I have managed to fix nothing on my car, and it's starting to have more problems instead of less. I know, woe is me...
My question of the moment is, how do I remove the tail light assembly on my 1968? I have the lenses off, but I don't see any more fasteners, and I don't want to man handle it off if there's something I'm missing.
I guess a second question is, is there a maintenance/repair manual that is recommended for my Ghia? I need help. _________________ Why is the rum gone?!
1968 Karmann Ghia-some fancy white
1985 Westfalia-some crap brown
1971 Opel GT-hubby's first car
1974 914-mostly rust colored
2007 Cayman S-Sapphire Blue (so pretty!) |
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bnam Samba Member
Joined: July 02, 2006 Posts: 3473 Location: El Dorado Hills CA/ Bangalore, India
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Posted: Sun Sep 15, 2024 9:35 am Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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There are two butterfly nuts inside the rear fenders that hold the assembly. Unscrew them _________________ 1971 1302LS Convertible (RHD) owned since '74
Click to view image
1965 Karmann Ghia Coupe - under restoration
1966 Fiat 1500 Cabrio (with 1600 Twin cam)
1952 Citroen TA 11BL |
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rcooled Samba Member

Joined: September 20, 2008 Posts: 2774 Location: Santa Cruz, CA
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Posted: Sun Sep 15, 2024 11:59 am Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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bnam wrote: |
There are two butterfly nuts inside the rear fenders that hold the assembly. Unscrew them |
You'll need to first remove the tar boards from the sides of the engine bay to access those fasteners.
WestyMeg wrote: |
...is there a maintenance/repair manual that is recommended for my Ghia? |
Yes, these two will guide you thru just about any maintenance or repair procedure ↓
_________________ '63 Ragtop (current)
'65 Ghia coupe (totaled)
'67 Ghia convertible (current)
'69.5 Ghia convertible and
'62, '63, '65, '69 Bugs (all long gone) |
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WestyMeg Samba Member

Joined: July 22, 2014 Posts: 45 Location: New Hampshire
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Posted: Sun Sep 15, 2024 2:10 pm Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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Thanks folks! Called it for the day with little success, but tomorrow is another day!
I don't think I ever mentioned what the problem is. I have something electrical going on. All my lights worked in March, now the rear lights are suspect at best. I definitely don't have brake lights, reverse lights, maybe one turn signal light, but maybe not. The hazard lights don't seem to work now either. Anyhow, I'm working on tracking down the problem. I know pretty much nothing about electrical systems, so this is a challenge to put it lightly.
As for the manuals, thank you very much! I do have John Muir's book and have read it cover to cover, but I struggle with stupid little things. I'm hoping the Bentley Manual will help me with this. I ordered it, should be here Tuesday. I will probably tackle the issue again after work then.
Thanks again for your patience! _________________ Why is the rum gone?!
1968 Karmann Ghia-some fancy white
1985 Westfalia-some crap brown
1971 Opel GT-hubby's first car
1974 914-mostly rust colored
2007 Cayman S-Sapphire Blue (so pretty!) |
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sputnick60 Samba Moderator

Joined: July 22, 2007 Posts: 4127 Location: In Molinya Orbit
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Posted: Mon Sep 16, 2024 2:05 am Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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To remove the light fitting you’ll need to get inside the guard in the engine bay. A couple of wing nuts are at the rear of the fitting and secure it to the bracket welded into the opening.
The wingnuts provide a fortuitous ground return that can be improved upon with a proper earth connection as I have done in the photo here
Nicholas _________________ '66 Karmann Ghia Cabriolet...
'65 Porsche 356C Coupe...
2005 Mecedes Benz C180 Kompressor Estate
Stop dead photo links! Post your photos to The Samba Gallery! |
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WestyMeg Samba Member

Joined: July 22, 2014 Posts: 45 Location: New Hampshire
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Posted: Mon Aug 04, 2025 11:44 am Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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Still haven't made much progress on this. The light assembly sockets that hold the bulbs were full of dialectic grease and tin foil...seems safe to me. O.o
So, now it's remove assembly without destroying the tar board, play with very old wiring and maybe do something about the lack of reflective surface on the assembly. One side is 'foiled' again all behind the bulbs. The other is just pretty much grey. No wonder why they are so dim.
Going to jump into it tomorrow, not sure what to do about the reflective part. Maybe rattle can chrome paint??? Something better than tin foil. Anywho, wish me luck! _________________ Why is the rum gone?!
1968 Karmann Ghia-some fancy white
1985 Westfalia-some crap brown
1971 Opel GT-hubby's first car
1974 914-mostly rust colored
2007 Cayman S-Sapphire Blue (so pretty!) |
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Era Vulgaris Samba Member

Joined: August 22, 2012 Posts: 1925 Location: Raleigh, NC
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Posted: Mon Aug 04, 2025 1:36 pm Post subject: Re: How to Remove Tail Light Assembly in 1968 |
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WestyMeg wrote: |
Going to jump into it tomorrow, not sure what to do about the reflective part. Maybe rattle can chrome paint??? Something better than tin foil. Anywho, wish me luck! |
I have a pair of rear light assemblies from my '64 donor car that'll fit your '68. One lens is cracked, but both housing assemblies are in good shape, including the reflective coating. If you want them shoot me a PM, and they can be yours for the cost of shipping.
BTW, the rear lights ground where the butterfly nuts fasten the housing to the body. Make sure you have a good ground connection there. _________________ Currently own:
66 Karmann Ghia, L390 Gulf Blue, under construction, here: www.thesamba.com/vw/forum/viewtopic.php?t=760505&highlight=
99 Mazda MX-5 10AE, Sapphire Blue Mica, 6 speed, LSD
Previously owned:
98 Porsche Boxster, silver, 2.5L -- 67 Karmann Ghia, Black, 1500sp -- 98 BMW Z3, Atlanta Blue Metallic, 2.8L I6 -- 75 Porsche 914, Laguna Blue, 2270cc -- 72 Porsche 914, Signal Orange, 1.7 FI -- 74 Karmann Ghia, Black, 1600dp -- 74 Triumph TR6 with O.D., sapphire blue |
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