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4Gears4Tires Samba Member
Joined: October 08, 2018 Posts: 4394 Location: MD
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Posted: Tue Nov 11, 2025 6:43 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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That's probably a side swipe that got coated with bondo and repaired. I'd look to replace the door, remove all the bondo on the chassis, get the metal as close to good as possible, and then start over with a full chassis paint job.
$5k probably would cover that if you are ok with a $3k paint job.
IMO, I don't need a concours vehicle, I'm just extending the life not preserving it in a museum. A cheap paint job is fine by me. _________________ '87 Syncro Ferric Oxyhydroxide Superleggera Edition
'85 Westy Sciuridae Domus Edition |
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Kdj Samba Member
Joined: January 28, 2017 Posts: 334 Location: Naptown
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Posted: Tue Nov 11, 2025 9:58 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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| Definitely looks like bodyworks been done to it. If it's a midwest van, the rest looks pretty clean otherwise on the underside. Keep in mind its an old vehicle meant to be enjoyed outside. |
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valvecovergasket Samba Member
Joined: October 10, 2018 Posts: 1505 Location: pnw
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Posted: Tue Nov 11, 2025 11:20 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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| Abscate wrote: |
That Bus will take $20,000 and consume it I a heartbeat and still be a POS |
the rest of it looks cleaner than some west coast vans underneath.
a 20k money pit POS seems like a stretch? |
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RiddleMeThree Samba Member

Joined: October 14, 2025 Posts: 14 Location: Cincinnati, OH
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Posted: Tue Nov 11, 2025 11:51 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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| Kdj wrote: |
| If it's a midwest van, the rest looks pretty clean otherwise on the underside. |
This van has covered all the geographical bases. First 17 years in Virginia, then 15 years in Oregon and Washington, and Colorado since 2018.
My favorite local body shop (3 teenagers, I really should get a volume discount) was surprisingly interested in coming up with a guesstimate based on pictures alone. I'm curious to see what they come back with. |
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RiddleMeThree Samba Member

Joined: October 14, 2025 Posts: 14 Location: Cincinnati, OH
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Posted: Wed Nov 12, 2025 6:51 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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Body shop estimate based on photos alone was $5-8K. That's on the upper end of my tolerable range, but also means there are comparable vans without rust that cost about the same or less when you factor in the rust repair cost.
Moving on to the next van... |
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E1 Samba Member
Joined: January 21, 2013 Posts: 8759 Location: Westfalia, Earth
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Posted: Wed Nov 12, 2025 7:15 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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Good call.
Plus “$5-8” probably means “$8-12” — once all done.
Owning one of these will offer you endless opportunities for anxiety. No sense having some before you even camp.
We’ll keep our eyes out for Ya. _________________ If ever twice as rich, we’re gettin’ a double-wide
’84 “Westfailure”/2.1 Digijet/5.43 Ring & Pinion/Peloquin/D-rated BFG KO2s
AI has spoken to further illiteracy, to steal, to cheat, and to replace humans
The caveman’s first question to the headhunter: “Hey, you got any coffee?” |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10305 Location: Mt Lemmon, AZ
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Posted: Wed Nov 12, 2025 8:17 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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I'll repeat my formula for calculating restoration costs:
Step 1 - Get three estimates
Step 2 - Add them up
There is no Step 3. |
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E1 Samba Member
Joined: January 21, 2013 Posts: 8759 Location: Westfalia, Earth
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Posted: Wed Nov 12, 2025 9:44 am Post subject: Re: Paint cracking w/rust sliding door & wheel well: How bad is it? |
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Brilliant!
Yet, true way too often. _________________ If ever twice as rich, we’re gettin’ a double-wide
’84 “Westfailure”/2.1 Digijet/5.43 Ring & Pinion/Peloquin/D-rated BFG KO2s
AI has spoken to further illiteracy, to steal, to cheat, and to replace humans
The caveman’s first question to the headhunter: “Hey, you got any coffee?” |
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