Hello! Log in or Register   |  Help  |  Donate  |  Buy Shirts See all banner ads | Advertise on TheSamba.com  
TheSamba.com
 
Reducing Alternator Pulley
Forum Index -> Performance/Engines/Transmissions Share: Facebook Twitter
Reply to topic
Print View
Quick sort: Show newest posts on top | Show oldest posts on top View previous topic :: View next topic  
Author Message
pharos
Samba Member


Joined: March 05, 2009
Posts: 323
Location: USA
pharos is offline 

PostPosted: Sun Sep 12, 2010 8:52 am    Post subject: Reducing Alternator Pulley Reply with quote

Is any one ever try Reducing Alternator Pulley size to have more air cooling?

I had found a good articles that I would like to share.
http://www.offroadvw.net/tech/
_________________
http://www.facebook.com/groups/vwbug/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
stoneloco808
Samba Member


Joined: June 15, 2007
Posts: 658
Location: Pakalolo Country, HI
stoneloco808 is offline 

PostPosted: Sun Sep 12, 2010 12:10 pm    Post subject: Reply with quote

I don't recall anyone manufacturing a smaller alternator or generator pulley.

But I have seen a larger crankshaft pulley on Aircooled.net.

Similar theory.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
djkeev
Samba Moderator


Joined: September 30, 2007
Posts: 32987
Location: Reading Pennsylvania
djkeev is offline 

PostPosted: Sun Sep 12, 2010 12:47 pm    Post subject: Reply with quote

There have been instances where the fan blew apart from centrifugal force. I'd really think twice before spinning that sucker faster than it was designed to go!!

Dave
_________________
Stop Dead Photo Links how to post photos

Ghia
http://www.thesamba.com/vw/forum/viewtopic.php?t=392473

Vanagon
http://www.thesamba.com/vw/forum/viewtopic.php?p=6315537#6315537

Beetle
https://www.thesamba.com/vw/forum/viewtopic.php?t=482968&highlight=74+super+vert
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
pharos
Samba Member


Joined: March 05, 2009
Posts: 323
Location: USA
pharos is offline 

PostPosted: Sun Sep 12, 2010 12:49 pm    Post subject: Reply with quote

stoneloco808 wrote:
I don't recall anyone manufacturing a smaller alternator or generator pulley.

But I have seen a larger crankshaft pulley on Aircooled.net.

Similar theory.


Unfortunately I can't use it because of the Full flow

Image may have been reduced in size. Click image to view fullscreen.

_________________
http://www.facebook.com/groups/vwbug/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
74 Thing
Samba Member


Joined: September 02, 2004
Posts: 7630

74 Thing is offline 

PostPosted: Sun Sep 12, 2010 2:17 pm    Post subject: Reply with quote

First make sure you are getting enough air to the engine compartment.

Second make sure you are using a welded fan if you intend to spin it faster.

Your options are either a larger crankshaft pulley or smaller alternator pulley. Most aftermarket pulleys are 6 3/4" while the stock ones are 7" then they have some large aftermaket ones that are even larger in diameter. If those extra large ones do not fit then make sure you at least get a stock 7" pulley and even some aftermarket companies like Empi and CB have stock size 7" pullies.

For the alternator pulley you have to get a Porsche 356 pulley. It is three pieces with a hub, and outter and inner half. You can usually find them on ebay or Pelican Parts...

http://www.pelicanparts.com/cgi-bin/ksearch/pel_se...ER_TOOL=ON
Back to top
View user's profile Send private message Gallery Classifieds Feedback
CLKWRK
Samba Member


Joined: October 02, 2001
Posts: 566
Location: Toronto
CLKWRK is offline 

PostPosted: Sun Sep 12, 2010 2:25 pm    Post subject: Reply with quote

356 upper pulley will work to get the fan speed back to normal if you have to use a power pulley, or you can just use the 356 upper pulley with the stock lower pulley but you better have a welded fan and keep the rpms low or it will frag
_________________
1971 ghia build:
http://www.thesamba.com/vw/forum/viewtopic.php?t=336744&start=0
Type 4 upright build:
http://shoptalkforums.com/viewtopic.php?f=1&t=134056
Instagram:
https://www.instagram.com/vantageaircooled/


Last edited by CLKWRK on Sun Sep 12, 2010 2:25 pm; edited 1 time in total
Back to top
View user's profile Send private message Send e-mail Visit poster's website Instagram Gallery Classifieds Feedback
Das Dragon
Samba Member


Joined: November 13, 2000
Posts: 2474
Location: AZ.
Das Dragon is offline 

PostPosted: Sun Sep 12, 2010 2:25 pm    Post subject: Reply with quote

A smaller Porsche gen/alt pulley speeds up the air flow. My bus is a highway cruiser and rarely rev to 5K. I use a welded/balanced fan and have had no problems for eight years now. The increase in air flow is noticeable.
Do a search here on the samba for Porsche pulley. Also in your pic you have an aluminum crank pulley which is 6 3/4" in diameter. A stock later T-1 'D' pulley is 7" in diameter and will speed up the fan also.
_________________
Rest In Peace HamburgerBrad, we will never forget you!



_________________________________________________________
DB3 said:
"Awesome!!!
*********'s constant over-estimation of his own importance never ceases to amaze me."

With *****, "Bullshit Happens"!
Back to top
View user's profile Send private message Gallery Classifieds Feedback
pharos
Samba Member


Joined: March 05, 2009
Posts: 323
Location: USA
pharos is offline 

PostPosted: Mon Sep 13, 2010 3:29 am    Post subject: Reply with quote

Das Dragon wrote:
A smaller Porsche gen/alt pulley speeds up the air flow. My bus is a highway cruiser and rarely rev to 5K. I use a welded/balanced fan and have had no problems for eight years now. The increase in air flow is noticeable.
Do a search here on the samba for Porsche pulley. Also in your pic you have an aluminum crank pulley which is 6 3/4" in diameter. A stock later T-1 'D' pulley is 7" in diameter and will speed up the fan also.


Thank you for sharing your own experience, I think that I'll buy smaller Porsche gen/alt pulley and welded/balanced fan.

Do you know the size difference between the T1 alternator pulley and smaller Porsche gen/alt pulley?

What kind of belt you use to fit with Porsche gen/alt pulley and STD T1 D Pulley
How much is the smaller Porsche gen/alt pulley and from where I can get one?
_________________
http://www.facebook.com/groups/vwbug/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
thefladge
Samba Member


Joined: July 25, 2005
Posts: 1294
Location: Anaheim, CA
thefladge is offline 

PostPosted: Mon Sep 13, 2010 8:38 pm    Post subject: Reply with quote

I run a Porsche generator pulley on my alternator, but I also run a Saco power pulley. I estimate the fan spins pretty close to stock speed with this combo. If I want to spin the fan slower in the winter or for more horsepower, I can just switch to a stock VW generator pulley. Very simple.

Image may have been reduced in size. Click image to view fullscreen.


Image may have been reduced in size. Click image to view fullscreen.

_________________
1957 Vintage Baja Bug.
2110cc engine, 40 IDF Webers on Gene Berg manifolds, Engle 110 cam, Bugpack 40×35.5 Street Pro Heads, W8CC plugs, 12.5 pound Flywheel, Kennedy 1700 pound pressure plate.
Back to top
View user's profile Send private message Gallery Classifieds Feedback
pharos
Samba Member


Joined: March 05, 2009
Posts: 323
Location: USA
pharos is offline 

PostPosted: Tue Sep 14, 2010 2:45 am    Post subject: Reply with quote

thefladge wrote:
I run a Porsche generator pulley on my alternator, but I also run a Saco power pulley. I estimate the fan spins pretty close to stock speed with this combo. If I want to spin the fan slower in the winter or for more horsepower, I can just switch to a stock VW generator pulley. Very simple.


Thanks for posting your Porsche Pulley photo. What it's size to do some math?, also what is the belt size with using T1-D Pulley.
_________________
http://www.facebook.com/groups/vwbug/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Das Dragon
Samba Member


Joined: November 13, 2000
Posts: 2474
Location: AZ.
Das Dragon is offline 

PostPosted: Tue Sep 14, 2010 7:42 am    Post subject: Reply with quote

pharos, the stock pulley is app. 4 1/4" and the Porsche is 3 3/4". The belt I use is a Conti 10X888. A bought my pulley from Bernie Bergmann about 9 yrs ago. I don't know if he still sells them.
Hope that helps.
FYI, the ratio between my alt & crank pulley is 2.2 to 1.
_________________
Rest In Peace HamburgerBrad, we will never forget you!



_________________________________________________________
DB3 said:
"Awesome!!!
*********'s constant over-estimation of his own importance never ceases to amaze me."

With *****, "Bullshit Happens"!
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Almost Alive
Samba Member


Joined: October 12, 2009
Posts: 1345

Almost Alive is offline 

PostPosted: Thu Sep 16, 2010 8:56 am    Post subject: Reply with quote

Hmmm this sounds like it would be a great option for those with freeway flier transmissions to get the fan speed back up closer to stock.
Does anyone know what the fan speed is in a car with a freeway flier at say 65mph?
Back to top
View user's profile Send private message Gallery Classifieds Feedback
yamaducci
Samba Member


Joined: March 30, 2010
Posts: 2373
Location: Mount Airy, Maryland
yamaducci is offline 

PostPosted: Thu Sep 16, 2010 9:23 am    Post subject: Reply with quote

For the people who want to run a Serpantine belt system; BMD Pulleys sells two sizes of top pullley and several sizes of bottom pulley for various oil pumps. These rations can be used to get fan Over-Speed if that is what is needed. I bought the Tiny Dry sump bottom pulley and smaller top pulley but have not installed yet.
_________________
-John Cox
My 2498 Turbo Re-Build Thread: http://www.thesamba.com/vw/forum/viewtopic.php?p=5578697#5578697

3rd Brake Light Safety Stars- I still have a couple with blue light left. Email me if interested.
Back to top
View user's profile Send private message Send e-mail Gallery Classifieds Feedback
pharos
Samba Member


Joined: March 05, 2009
Posts: 323
Location: USA
pharos is offline 

PostPosted: Wed Sep 29, 2010 10:35 am    Post subject: Reply with quote

Pulley And Belt Calculator
http://www.csgnetwork.com/pulleybeltcalc.html
_________________
http://www.facebook.com/groups/vwbug/
Back to top
View user's profile Send private message Gallery Classifieds Feedback
Display posts from previous:   
Reply to topic    Forum Index -> Performance/Engines/Transmissions All times are Mountain Standard Time/Pacific Daylight Savings Time
Page 1 of 1

 
Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum

About | Help! | Advertise | Donate | Premium Membership | Privacy/Terms of Use | Contact Us | Site Map
Copyright © 1996-2024, Everett Barnes. All Rights Reserved.
Not affiliated with or sponsored by Volkswagen of America | Forum powered by phpBB
Links to eBay or other vendor sites may be affiliate links where the site receives compensation.