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71 bus with front brakes binding
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tjrm63
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PostPosted: Thu Nov 12, 2015 4:28 am    Post subject: 71 bus with front brakes binding Reply with quote

Hello all,
I have a 71 bus that the brakes worked perfect till I discovered the master cylinder leaking into the booster.
I replaced both the MC and booster with new ones from Cip1 last night. I bled the brakes got the pedal back up she idles fine no revving when I push on the brake pedal. I took it for a test drive and the brakes stopped straight and the pedal is at the top.
I got in the driveway and smelled something burning, it was the front brakes they are now binding. I turned the bus off and pushed it backwards and you can hear the front brakes scraping. I read in the forums about free play in the push rod on both ends of the booster but how do you tell there is free play. I unhooked the bar from the brake pedal and pushed it back and forth and got a little movement but Im not sure what is normal and also how do I know the booster bar is to long that goes into the master cylinder, sorry for the long rant I just wanted to make sure I explained whet was going on.
Thank you
Tom
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Peabody
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PostPosted: Thu Nov 12, 2015 5:26 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

Post the parts that you ordered so we can see what you're working with.
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Wildthings
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PostPosted: Thu Nov 12, 2015 8:44 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

You need to make sure that your brake pedal isn't applying pressure to the booster still even though the pedal appears to be fully up. You may need to shorten the rod between the pedal and the booster so that there is a tad of slop in the rod.

If that doesn't work then you need to check that the rod between the booster and the master cylinder isn't too long and maintaining pressure on the piston in the master.

If everything is okay there then you need to check to see if maybe you have debris in on of the outlets to the master that is functioning as a check valve.
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Tcash
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PostPosted: Thu Nov 12, 2015 9:43 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

http://www.thesamba.com/vw/forum/viewtopic.php?p=7636413#7636413

Brake Servo (booster) master cylinder pushrod

http://www.thesamba.com/vw/forum/viewtopic.php?p=7309128#7309128

http://www.thesamba.com/vw/forum/viewtopic.php?t=582652&highlight=

http://www.thesamba.com/vw/forum/album_page.php?pic_id=381261

Good Luck
Tcash
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tjrm63
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PostPosted: Thu Nov 12, 2015 3:36 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Thank You Guys for all your help,
This morning I opened and closed the 2 lower bleeder valves on my front brakes just for the hell of it and when I got home from work I put the bus in neutral and it rolled very easy. I started it up and drove it for about 10 minutes stopping and going in my neighborhood and my brakes are fine. I drove it again just now and the brakes have no binding at all. nothing leaking everything looks good underneath.
Again Thank You,
Tom Mahady
Mahady Surfboards
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Tcash
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PostPosted: Thu Nov 12, 2015 5:33 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Just keep a hand on it. Get in the habbit of checking your front and rear rims for heat. If there is a difference from left to right you still have a problem.
The way to check for drag is to jack up the wheel and stomp on the brakes and then spin the wheel by hand. You may hear a slight rubbing but the wheel should not drag.
Good Luck
Tcash
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Wildthings
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PostPosted: Thu Nov 12, 2015 6:59 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

tjrm63 wrote:
Thank You Guys for all your help,
This morning I opened and closed the 2 lower bleeder valves on my front brakes just for the hell of it and when I got home from work I put the bus in neutral and it rolled very easy. I started it up and drove it for about 10 minutes stopping and going in my neighborhood and my brakes are fine. I drove it again just now and the brakes have no binding at all. nothing leaking everything looks good underneath.
Again Thank You,
Tom Mahady
Mahady Surfboards


My guess would be that the problem will show itself again at the most inopportune time. Crying or Very sad

Sounds more like a piece of crud blocking a port.
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busdaddy
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PostPosted: Thu Nov 12, 2015 7:24 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Wildthings wrote:
Sounds more like a piece of crud blocking a port.

Or bad freeplay in either rod, or bad hoses, regardless I agree, cracking the bleeders doesn't fix anything, it'll be back.
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tjrm63
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PostPosted: Fri Nov 13, 2015 3:28 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

Thanks Guys,
I did back off the rod to the brake pedal when I cracked the lower bleeders. I will keep a close eye on the brakes and will jack the bus up this weekend and test for drag and inspect the calipers and pads
Thank You again
Tom
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71whitewesty
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PostPosted: Fri Nov 13, 2015 7:55 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

How old are your flexible rubber brake hoses?
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vwmike
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PostPosted: Fri Nov 13, 2015 8:47 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

I had the same problem with the same parts from Cip this summer. The pushrod in the booster was too long by about 4mm. And was longer than my orig one I pulled out.
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SGKent Premium Member
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PostPosted: Fri Nov 13, 2015 8:58 am    Post subject: Re: 71 bus with front brakes binding Reply with quote

there is a spec in Bentley how to adjust the brake rod freeplay.
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tjrm63
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PostPosted: Sun Nov 15, 2015 1:21 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Thank you everybody,
Big thanks to VWMIKE for hitting it on the head, the brake booster rod has an adjustment that I did not know about because I was in such a rush putting it on. I backed off the master cylinder and adjusted the rod tip on the booster to the same length as my old one and BOOM it works perfect. Brakes work awesome they stop on a dime and nice and straight and no heat or binding.
Thank you again everyone
Tom


Last edited by tjrm63 on Sun Nov 15, 2015 4:30 pm; edited 2 times in total
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Tcash
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PostPosted: Sun Nov 15, 2015 2:04 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Thank you for following up. Glad to hear it's fixed.
Tcash

Applause Wildthings
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vwmike
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PostPosted: Sun Nov 15, 2015 11:11 pm    Post subject: Re: 71 bus with front brakes binding Reply with quote

Awesome glad I could help! I know it drove me nuts this summer till I figured it out.
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