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CJ5 Grab Bar Dash Mod with Cup Holders
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ThankYouJerry
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PostPosted: Tue Apr 21, 2015 6:57 pm    Post subject: Reply with quote

^^^ Great! Looking forward to pics and your thoughts once you've had some time with this set-up vs. your original set-up. Thanks!
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GypsyDriver
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PostPosted: Sun May 03, 2015 5:30 pm    Post subject: Reply with quote

ThankYouJerry wrote:
^^^ Great! Looking forward to pics and your thoughts once you've had some time with this set-up vs. your original set-up. Thanks!


So, I prototyped the setup moving the cups to the ends of the bar mounted to 2 1/2" spacers with 3 1/2" draw bolts running through the cup holder, the spacer, the grab bar and the dash. After looking all over to find something suitable, I made the spacer prototype myself from a 1" diameter oak dowel. I cut the end that mounts to the cup holder with a 3 1/2" hole saw to match the curvature of the cup holder. This setup does work for anyone who might be interested in mounting this cupholder directly to the dash. You can still open the glovebox and clear the padded dash. But in the end, I preferred my original setup. So I moved everything back to the bar and centered it on the shifter.

Also installed a NOS VW factory rubber floor liner this weekend, too. Its war on coffee spills in my van.

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ThankYouJerry
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PostPosted: Sun May 03, 2015 6:22 pm    Post subject: Reply with quote

Thanks for your update and all of your efforts! This is a great mod and I will probably be copying it in the near future.
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porterbrown
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PostPosted: Sun May 03, 2015 7:19 pm    Post subject: Reply with quote

Still loving this mod. I've had my grab bar sitting around the house for over a week now, waiting to go in. Just need to order the cup holders, and install the setup!
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GypsyDriver
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PostPosted: Tue May 05, 2015 12:52 pm    Post subject: Reply with quote

porterbrown wrote:
Still loving this mod. I've had my grab bar sitting around the house for over a week now, waiting to go in. Just need to order the cup holders, and install the setup!


My bar sat in the box for two years before I got to it ('course I had a deployment to Afghanistan in between there.) Hopefully, yours doesn't take that long. I'm really happy with it.
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Forthwithtx
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PostPosted: Mon Jul 13, 2015 8:07 am    Post subject: Reply with quote

I just performed this mod a couple weeks back. Turned out beautifully, but I would say that the swath carved out by the manual shifter limits the usable area on the bar. I found that the bent areas of the bar have a reduced diameter, and so accessories with a tightly controlled ID on the mount will be useless there without a mod of some sort. My Kruzer Caddy (identical to the OP item) only worked on the passenger side. I was able to squeeze-in a cell phone holder on the driver's side, but it obscures the heater controls. Overall, I am happy with the cup holder, but if there were a slightly longer bar available, it would be a better solution for the manual shift folks.

Something Like this might get you more real estate within the same footprint, especially now (in my case) where the holes now already exist.

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porterbrown
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PostPosted: Sun Aug 02, 2015 12:50 pm    Post subject: Reply with quote

Finally got around to taking some pics of my install of this mod. ...Still need to purchase and install the bar-mount cup holder to go with it. I wasn't 100% happy with the hardware as-is so I found some black billet fender washers and hex bolt sets to use with the bar. You can see in my photos how tight of a fit it is with the auto shifter, but it never touches.

The bar is straight, but my junk stock stereo is slightly tilted....causing the bar to look a bit unlevel. That stereo will soon be replaced.

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cmayna
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PostPosted: Wed Oct 21, 2015 12:37 pm    Post subject: Reply with quote

porterbrown,
Did you finish this project? Looks pretty promising. Something I need to do as well.

Oh and yes I see the auto shifter does get pretty close to the bar. So when you slam it into P your knuckles don't get nailed?
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Alex Proulx
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PostPosted: Wed Oct 21, 2015 6:22 pm    Post subject: Reply with quote

Forthwithtx wrote:
I just performed this mod a couple weeks back. Turned out beautifully, but I would say that the swath carved out by the manual shifter limits the usable area on the bar. I found that the bent areas of the bar have a reduced diameter, and so accessories with a tightly controlled ID on the mount will be useless there without a mod of some sort. My Kruzer Caddy (identical to the OP item) only worked on the passenger side. I was able to squeeze-in a cell phone holder on the driver's side, but it obscures the heater controls. Overall, I am happy with the cup holder, but if there were a slightly longer bar available, it would be a better solution for the manual shift folks.

Something Like this might get you more real estate within the same footprint, especially now (in my case) where the holes now already exist.


With my manual I find I can put 2 cup holders on the right hand side of the shift stick. One cup holder is on the straight and one on the bend. I used a rubber sleeve on the bend to make up for the reduced diameter. This way there is enough room for your hand in 1st and 3rd gear.
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dsdunbar
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PostPosted: Thu Feb 25, 2016 12:33 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

Bringing this thread back up...

I have an 89 4spd manual. All the pictures are for installs with the automatic. Multiple folks have commented on this and using it with a manual...does anyone have pictures?

Just curious to see what it looks like. Thanks in advance if you can help.
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noganav
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PostPosted: Thu Feb 25, 2016 12:53 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

That looks so great. For the first time in my life I've got reverse Syncro envy. Laughing
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dsdunbar
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PostPosted: Sat Apr 16, 2016 3:38 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

I know folks don't like to drill into the soft part of the dash (the top surface) but this just seems like a better spot for my van. Allows me to use the full width of the bar, something I couldn't do with a manual transmission.

I haven't started drilling it yet wanted to ask if there are any other problems I may not have thought of? If I get the koozy cup like the OP, I think it will be high enough to reach the radio controls. The bonus in my mind of this setup is installing a GPS/smart phone holder I. A great visibility location.

Interested in opinions before I drill.
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goffoz
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PostPosted: Sat Apr 16, 2016 7:35 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

dsdunbar wrote:
I know folks don't like to drill into the soft part of the dash (the top surface) but this just seems like a better spot for my van. Allows me to use the full width of the bar, something I couldn't do with a manual transmission.
Interested in opinions before I drill.
Image may have been reduced in size. Click image to view fullscreen.

Your dash is so much prettier than mine was, I think that jeep bar in that location is a Ugly choice, You could do so much better, The PO wreaked havoc on my dash,dozens of screw ins and cig burns Rolling Eyes (PIG)
So for me it was easy ....Drill baby drill
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handle is from the back of a middle row seat, dash pod is a glove box inverted and cut.
...Ive never like the stock G box, so I made this.
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steel ,lockable.and I can reach the latch from the drivers seat.
just sayin, plan carefully
the jeep bar down low is better
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chase4food
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PostPosted: Sat Apr 16, 2016 7:45 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

dsdunbar wrote:
I know folks don't like to drill into the soft part of the dash (the top surface) but this just seems like a better spot for my van. Allows me to use the full width of the bar, something I couldn't do with a manual transmission.

I haven't started drilling it yet wanted to ask if there are any other problems I may not have thought of? If I get the koozy cup like the OP, I think it will be high enough to reach the radio controls. The bonus in my mind of this setup is installing a GPS/smart phone holder I. A great visibility location.

Interested in opinions before I drill.
Image may have been reduced in size. Click image to view fullscreen.


You invite opinion, and opinion is what you get. I would not do that with the condition of the dash you have. I really like the cigarette "ash tray" as storage, especially how the door flips open and disappears gracefully.

My alternative inspired by Gypsycamper's design.
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Another point, the RAM mount parts for the 1" grab are quite spendy.
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jimf909
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PostPosted: Sat Apr 16, 2016 11:25 pm    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

dsdunbar wrote:


Interested in opinions before I drill.
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I've resisted sharing my opinion until now, but you asked, so I'll share: to me, this mod looks like the worst hillbilly horseshit I've seen executed in the name of adding a cupholder (and we all know that cupholders lead to all sorts of hideous hillbilly horseshit). It starts with jeep crap and ends with bolting that crap to the dash of a Vanagon (be sure to use corroded old bolts). This ranks right up there with Pergo or engineered wood floors that people actually think are attractive in a van.

Here's a deal: resist this impulse for 3 months. If you awake on 7/16/2016 and still want to screw that piece of crap to your dash post your efforts here and I'll send (paypal, check, whatever) you $50. Why? Because time often gets the better of my bad ideas.

You were interested in opinions, weren't you?
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This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information.
Guilty as charged.

Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro).


Last edited by jimf909 on Sun Apr 17, 2016 7:23 am; edited 1 time in total
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chase4food
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PostPosted: Sun Apr 17, 2016 2:50 am    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

I wish someone would give me such un-vanished honest opinion sometime.
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what Isolde wants Isolde doesn't always get, 4 I know what is best for her - Liebe macht frei
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PostPosted: Sun Apr 17, 2016 7:18 am    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

I like your accessory track: it's clean and unobtrusive. It may be even cleaner if anodized to blend in. Also, cutting the anchor screws and using acorn nuts would look a bit better. Overall, it ranks as a better solution to this conundrum.

To me, the CJ mount is bulky and the outward facing flanges are crude.
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- Jim
Butcher wrote:
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information.
Guilty as charged.

Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro).
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djkeev
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PostPosted: Sun Apr 17, 2016 7:49 am    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

Screwing the bar to your dash through the padding?

Bad idea....... Once you puncture vinyl, there is no going back.

It also looks like a low budget add on. Functional? Yes, I am sure it would be.

You would be better served to remove the dash pad, cut the bar so the flattened mount tabs are cut off, weld some captured nuts into the freshly cut ends, drill two perfectly sized holes in your dash pad, run a bolt up from the bottom of the dash into the bar securing it to the metal dash.

A bit more work fir sure.......
But,

Now you have your bar looking like it belongs there and not as a dime store bolt on.

Dave
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chase4food
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PostPosted: Sun Apr 17, 2016 8:26 am    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

The sculpted vinyl covered metal dash if a prominent design elements in the Vanagon interior. It withstood the test of time and till today does not look dated. The folds and raised ridges are parts of form follows function of the Bauhaus aesthetic, devoid of embellishment.

Its rectilinear form, carefully chosen radius of the rolled edges echo the exterior body sheet metal styling and forms a coherent whole. Even the two end caps that you seldom see are seamlessly fitted.

What really amaze me is to see the various derivatives of this dash offered in different versions of Vanagon. The most obvious are those sold to fire fighting and ambulance services.
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what Isolde wants Isolde doesn't always get, 4 I know what is best for her - Liebe macht frei
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dsdunbar
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PostPosted: Sun Apr 17, 2016 9:49 am    Post subject: Re: CJ5 Grab Bar Dash Mod with Cup Holders Reply with quote

Chase4food, goff, jimf909, Dave-

Thanks for weighing in (might have misspelled some of those handles, using smartphone so handles were by memory).

I do actually appreciate the honesty of the opinions...it has given me pause. I would like to investigate the track option a bit further, for as mentioned the grab handle in the OP's location is too limiting with a manual.

Is there a post outlining the track mountains associated hardware? Can two cup holders be installed w/o interfering with shifting?

Thanks.

Putting the grab bar back on the shelf for further contemplation.
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