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Fuel Pump T2 ID
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Tcash
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PostPosted: Mon Sep 04, 2017 8:15 pm    Post subject: Fuel Pump T2 ID Reply with quote

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Thanks to all that posted information!
____________________________________________________________________________________________________________________________
There are two kinds of pumps for the Type I upright engine.
1. Generator style fuel pump
2. Alternator style fuel pump, which is angled to clear the alternator
It is important you choose the correct Push Rod for the pump you are using.


1968-70 113 127 025 C w/Generator
Pierburg VW 3 8289 / Replacement Pump = Airtex 1070
40 HP fuel pump rebuild kit 111-198-553.
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113 127 025 C, Type I Upright engine, w/Generator, Repair kit 111 198 555 A

1971-72 113 127 025 D, Type I Upright engine, w/Generator
M73-79 113 127 025 F > 113 127 025 G, Type I Upright engine, w/Alternator
kreemoweet
Stock fuel pumps used on 71-74 VW type 1 engines
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CHOOSING THE RIGHT PUSHROD
First determine if the Fuel pump Plunger arm (flange) is Recessed or Protruding.
If Recessed it takes the longer Push rod = 108mm (4.25")
If Protruding it takes the shorter Push rod = 100mm (4")
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There was also a angled pump with a Generator style base produced.
So double check before you buy the Push rod.
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Generator style Push rod 113 127 307 - Recessed plunger arm = 108mm (4.25) Pushrod.
Alternator style Push rod 113 127 307 A - Protruding plunger arm = 100mm (4") pushrod.
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On some Aftermarket Pumps the In and Out are reversed.
So test pump before hooking up hoses.
Glenn wrote:
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You will also need to adjust the pushrod height and pressure per your repair manual. Make sure the Intermediate flange, the plastic piece the Push rod goes through does not bind in the case. If it does when it gets hot it will seize the Push rod and stop pumping and you will be wondering why you are running out of gas.


Link


____________________________________________________________________________________________________________________________
1972-74, 1.7-1.8, Carb. Mech. Fuel pump 021 127 025 A > 021 127 025 B
021 198 555 Fuel pump rebuild kit Type IV 1,7-1,8L
The hose is a fail safe, to drain the fuel if the diaphragm ruptures.
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Type IV 021 127 307 A fuel pump pushrod 139.8 mm (5.5") long
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____________________________________________________________________________________________________________________________
1974, from ch. no. 132 408 to the end of 74 California models, 1.8, FI Elect. Fuel pump 311 906 091 D
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____________________________________________________________________________________________________________________________
1975-79, 1.8-2.0, FI Elect. Fuel Pump 251 906 091 > 043 906 091
Bosch 0 580 463 010 > 0 580 463 016 >0 580 464 085 / 69469 / GFP 301 screw on terminals /
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____________________________________________________________________________________________________________________________
FUEL PUMP TESTING
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FI PUMP SPECS
ratwell wrote:
With the pump running unrestricted, 1.5-2L/min is the minimum. I tested my pump and it does 2-2.25L/min.
With the pressure regulator (PR) attached, there should be at least 1L/min coming out of the PR. This is naturally hard to test when the fuel tank is not empty but it's easy to do on the bench.

Furgo wrote "The original FI bus pump was rated at 2.5 bar".
Operating Pressure: 43.5 PSI (3 Bar)
Minimum Flow @ Outlet: 34 GPH (130LPH)


Last edited by Tcash on Mon Oct 02, 2017 1:58 pm; edited 3 times in total
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wcfvw69
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PostPosted: Mon Sep 04, 2017 8:24 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

Hey Tcash,

I'm pretty sure that the type 1 1971 bus engines used the dome tops all the way through 1971 vs. the fuel pump that the bug changed to in 1971. The bugs used the square top until switching to the crimp top pumps in mid 1970.

Here's a picture from a 1971 dual port bus engine.

Image may have been reduced in size. Click image to view fullscreen.

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**Now rebuilding throttle bodies for VW's and Porsche's**
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Tcash
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PostPosted: Mon Sep 04, 2017 8:37 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

113 127 025 D NOS Pierburg Fuel Pump
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113 127 025 F NOS fuel pump 73-79 1600cc
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025 127 025 A NOS fuel pump
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021 127 025 B NOS fuel pump 1,7-2,0L Type4 engine
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021 127 025 H NOS type 4 APG Carburetor fuel pump
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021 127 307 A NOS Type 4 Fuel Pump Rod
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021 198 555 NOS fuel pump gaskets Type 4 1,7-1,8L
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211 127 025 NOS Type 2 Fuel Pump 1972-1974
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251 906 091 NOS Fuel pump 75-79 T2 FI
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Tcash
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PostPosted: Mon Sep 04, 2017 8:44 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

wcfvw69 wrote:
Hey Tcash,

I'm pretty sure that the type 1 1971 bus engines used the dome tops all the way through 1971 vs. the fuel pump that the bug changed to in 1971. The bugs used the square top until switching to the crimp top pumps in mid 1970.

Here's a picture from a 1971 dual port bus engine.

Domed top with two pressed in nipples right. I found a picture of one but lost it.
When I run across one, I will plug it in.
Thank you
Tcash
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PostPosted: Tue Sep 26, 2017 2:12 pm    Post subject: FI Electric Fuel Pump Filter Screen Reply with quote

BayCreamPuff wrote:
Doubt if this thing was ever replaced. Cleaned up the years of gunk, but you can see the bosch and vw numbers there. The barb on the input is so corroded it's flat on one side.

Image may have been reduced in size. Click image to view fullscreen.



The screen was inside the input.

Image may have been reduced in size. Click image to view fullscreen.



Here's the instructions from the new one mentioning the screen, but maybe it's referring to the inline fuel filter.

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jack-o-van
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PostPosted: Tue Jan 21, 2020 9:18 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

wcfvw69 wrote:
Hey Tcash,

I'm pretty sure that the type 1 1971 bus engines used the dome tops all the way through 1971 vs. the fuel pump that the bug changed to in 1971. The bugs used the square top until switching to the crimp top pumps in mid 1970.

Here's a picture from a 1971 dual port bus engine.

Image may have been reduced in size. Click image to view fullscreen.


Is there a performance difference between the dome top and square top? Would the square top work as well in the 71 bus?

- Jack.
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wcfvw69
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PostPosted: Wed Jan 22, 2020 7:26 am    Post subject: Re: Fuel Pump T2 ID Reply with quote

There's no performance difference. Both pumps put out 3psi. The main difference between the two pumps is the Square top has a built in fuel shut off valve at the top. The dome tops had to have a seperate flow valve mounted in some applications.
_________________
Contact me at [email protected]
Follow me on instagram @sparxwerksllc

40+ years of VW repair, and VW parts and vehicle restoration experience.
The Samba member since 2004.

**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours**
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kreemoweet
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PostPosted: Wed Jan 22, 2020 12:10 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

jack-o-van wrote:
Is there a performance difference between the dome top and square top? Would the square top work as well in the 71 bus?


What do you mean by "performance"? The '71 bus was equipped with the 34 PICT-3 carb, and the corresponding pump was the later crimped-top (un-rebuildable) pump
with an output pressure spec of 3-5 psi. Any pump within that spec will work fine. The round- and square-top Pierburg pumps had various output psi specs, ranging up
to 4.5 psi for the ones put in the dual-carb Type 3's. Any of the Pierburg pumps will work excellent in a '71 bus, with generator or alternator. The square-top I have in my
'71 bus has been running trouble-free for almost 20 years.

This assumes parts are all stock. Those old rebuildable pumps are very likely to have a replacement diaphgragm installed,
which could be as good as original, or completely unsuitable. There are qualified rebuilders advertising right here in thesamba.com classifieds.
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PostPosted: Wed Jan 22, 2020 1:51 pm    Post subject: Re: Fuel Pump T2 ID Reply with quote

Thanks kreem, looking to buy a square-top from Bill. Just always afraid of doing something wrong, 'cuz I've done so many stoopid things before...
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PostPosted: Thu May 07, 2020 2:53 am    Post subject: Re: Fuel Pump T2 ID Reply with quote

Hello, first post on here. This thread has the most info i have found about the T2 fuel push rod. OEM # 021-127-307. I got the bright idea to go from the electric lift pump setup on my 73 camper to the mechanical setup when I seen Cip1 started stocking the mech. Pump. However just found out they don’t carry the pushrod. Only source I could find was from just campers and brickworks but I can’t justify spending 27 pounds on a pushrod and 75 pounds to ship it to Canada. Does anyone have and extras kicking around or know of a better source? I have even contemplated making my own??? Also if anyone has the spec or what the cam lift should be? Doesn’t seem to be lots of info out there about this as everyone seems to go electric. I have been sceptical about the fuel setup on my bus from day one as it somehow filled the engine block with fuel the first week I owned it.
Thanks for reading
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