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Whaanga Samba Member

Joined: May 07, 2016 Posts: 642 Location: Rochester, NY
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Posted: Fri Jan 15, 2021 7:38 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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It's been mentioned here before, but some new cylinders have the rear brake light switch mounted planar with the front switch, and that can get in the way of the handbrake cable. Good cylinders mount the switch at an angle. It's up to you if you want to try to return/exchange it, or make a chafe-guard for the cable; just look out for it!
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Yes, this was the very issue I had with mine. I wrote about it in my commentary on Colin's site from my previous post. My new ATE came with five ports - two sets in parallel and one at the rear. I secured a proper plug and put my brake switch on the end of the MC and plugged the one on the side so there was no issue with hitting the parking brake cable.
This work was done a couple of years ago with successful results. _________________ Late 1973 Bay w/a transplanted 914 Engine
Last edited by Whaanga on Fri Jan 15, 2021 8:08 pm; edited 1 time in total |
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wagohn Samba Member

Joined: June 24, 2014 Posts: 744 Location: United States
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Posted: Fri Jan 15, 2021 7:51 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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This is the MC I used. The switch positions were the same as the one I took off. Even came with new bottle mount seals and rubber o-ring. AND it came with a bench bleed kit. Pretty good for $50.
_________________ 1976 VW Transporter, 2.0 FI Engine |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42441 Location: at the beach
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Posted: Fri Jan 15, 2021 9:27 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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Be sure to check the length the front of the piston extends at rest to the old master. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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wagohn Samba Member

Joined: June 24, 2014 Posts: 744 Location: United States
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Posted: Mon Jan 18, 2021 2:45 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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Thanks all. We had a father/daughter brake bleeding day and the brakes came back fully. Daughter got to experience both scenarios, pumping the brakes and bleeding the calipers. She's also a dab hand now at removing/fitting heavy bus wheels.
We did not have to bench bleed the master cylinder, but took out a lot of air when bleeding. Thankfully the bleed screws came undone easily after soaking all night in PB Blaster.
Test drive and the bus stopped true and straight, no heat generated on the wheels from sticking brakes, etc. We're back in business.
Thanks! _________________ 1976 VW Transporter, 2.0 FI Engine |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42441 Location: at the beach
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Posted: Mon Jan 18, 2021 3:23 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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Good Job _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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wagohn Samba Member

Joined: June 24, 2014 Posts: 744 Location: United States
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Posted: Mon Jan 18, 2021 3:31 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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Thank you, sir. And thank you (and others) for your never-ending assistance, very much appreciated. _________________ 1976 VW Transporter, 2.0 FI Engine |
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Abscate  Samba Member
Joined: October 05, 2014 Posts: 23807 Location: NYC/Upstate/ROW
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Posted: Mon Jan 18, 2021 3:34 pm Post subject: Re: 1976 Bus - Brakes Mysteriously Faded, Then Came Back - |
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wagohn wrote: |
Thanks all. We had a father/daughter brake bleeding day and the brakes came back fully. Daughter got to experience both scenarios, pumping the brakes and bleeding the calipers. She's also a dab hand now at removing/fitting heavy bus wheels.
We did not have to bench bleed the master cylinder, but took out a lot of air when bleeding. Thankfully the bleed screws came undone easily after soaking all night in PB Blaster.
Test drive and the bus stopped true and straight, no heat generated on the wheels from sticking brakes, etc. We're back in business.
Thanks! |
Everyone of my girls went through this ritual, more so they learned the stink of brake fluid and what βno brakes β feels like _________________ πΊπΈ πΊπΈ πΊπΈ πΊπΈ πΊπΈ πΊπΈ πΊπΈ π π π |
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