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suzygrnburg Samba Member

Joined: February 23, 2005 Posts: 264 Location: Teaticket MA
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Posted: Mon Oct 24, 2005 10:55 am Post subject: Full Tune-up FAQ |
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Well I have learned how to adjust my valves. I've been checking them every 1500 miles or so and they are now pretty much settled. The engine was just rebulit so the were running a little tight at first. Any who I've been changing the oil every 1500 as well and a new filter every other. I cleaned the screen an was a bit of a chicken tighting the bolt as there has been a few posts lately about people snapping them. I do have a torque wrench but the reading for the lbs. is hard to read because it faces up as I am tighting it. So I left it a bit loose and it was leaking. Tightened it a bit more so we'll see. Rather have a leak than a snapped bolt.
Any who I ordered the whole tune up kit from the depot. I also just bought a Tach/dwell from the local autozone. About 35 bucks. Sears was out. I've been reading ratwells site and this one as well as muir's book. I am still a bit confused when it comes to the Cap, Rotor, Condensor, Points. Anyone have any pics that will aid me through this process? I am hoping when I change all these I will be getting better gas miliage. Right now only about 14. I hope I can get 16-18. I changed the plugs already. Anyone got any advice to help out a newbie?
Thanks! _________________ Without Love in the Dream It Will Never Come True! |
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TeamSpatula Samba In The Rain

Joined: February 03, 2004 Posts: 5225 Location: WNC
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Posted: Mon Oct 24, 2005 10:59 am Post subject: |
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When you change out the cap, do it one wire at a time! That way you won't have all the wires off, then try to figure out which goes where...makes things a bit easier on you...
check your points now - if they're not pitted, and the rubbing block is in good shape, you may not need to change them. I'd suggest checking the dwell as-is before swapping them out. _________________ <---Air Cooled Search & Rescue Team - STICKERS & T-shirts for sale!
1981 Diesel Rabbit
I NEED A CAMPER!!!! (1971 is ideal but will consider other years)
http://www.TeamSpatula.com |
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suzygrnburg Samba Member

Joined: February 23, 2005 Posts: 264 Location: Teaticket MA
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Posted: Mon Oct 24, 2005 11:34 am Post subject: |
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| TeamSpatula wrote: |
check your points now - if they're not pitted, and the rubbing block is in good shape, you may not need to change them. I'd suggest checking the dwell as-is before swapping them out. |
How do I check the points> I tried to see them move as i turned the engine by hand but didn't notice anything. Maybe I wasn't looking in the right place. And how do I hook up the dwell up correctly? Thanks _________________ Without Love in the Dream It Will Never Come True! |
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tellis Samba Member

Joined: June 05, 2003 Posts: 207 Location: Bryan, TX
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Posted: Mon Oct 24, 2005 11:56 am Post subject: |
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If you plan on changing out your points, make sure you have or can borrow a timing light. A cheap inductive pickup timing light can be had at Harbor Freight for around $13. Then you can just pop your distributor cap off, leaving the wires intact, remove the 13mm nut holding the distributor down, and pull out your distributor to do the points and condensor. _________________ 1979 Westy
1971 Standard Beetle
1976 deluxe Westy
1974 Standard Beetle
www.dallasaircoolers.com
www.aircoolers.org |
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kkirwin Samba Member

Joined: September 05, 2005 Posts: 562 Location: Billings, MT
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Posted: Mon Oct 24, 2005 1:24 pm Post subject: |
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| Your Tach-Dwell meter should have 2 wires coming from it, mine has one with a green cap and the other with a black one. Hook the black one to a solid piece of metal on the engine to ground it and then the other wire, in my case green, to the neg. post on your coil. Your engine should be running at this point, now you can flip back and forth on your meter to see what your dwell angle is as well as your RPM's, and volts. My meter is for an 8 cylinder engine so I have to double the readings. Since you have a Muir manual he tells you what the settings should be. |
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Randy in Maine Samba Member

Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Mon Oct 24, 2005 1:46 pm Post subject: |
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What they said above.....
To see if they are set correctly just clip that new dwell meter on the green wire going to the points at the coil and the ground bolt that hold the coil on. I think you are looking for 47* +/-3*.
To have a peek at the points, remove the cap and dust cover of the distributor and observe them as they open when they get to the square part of the distributor drive. (I use an adjustable wrench to turn the engine over at the alternator nut.) Pitted and burned is bad. clean and shiny are good. A drop of oil on the little pad the "points follower" runs around the distributor will take away that anoying little squeak. I always change them with the distributor in the car myself, but you need not do it that way.
Suggestion: a magnetic screwdriver is a god send.
I would start adjusting my valves every 2500 miles and then change the oil and filter every 5K.
Owning a timing light is kind of a "manly thing" and that is why women are so impressed with us bus guys as we "get that timing just right".
In order:
valves
warm it up
oil change
points adjust
idle adjust
timing adjust (with the engine warm)
lubricate the front end
lubricate the door hinges including the sliding door |
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suzygrnburg Samba Member

Joined: February 23, 2005 Posts: 264 Location: Teaticket MA
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Posted: Mon Oct 24, 2005 1:54 pm Post subject: |
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Thanks for the help guys. I will tackle the rest of my tune up this weekend. I also just got some of the telles oil in the fancy little squeeze bottle. Colin recomended it. It works wonders on the sliding door. And the bottle has a retractalbe extension to get up in the hard to reach area's. Well worth the $5 bucks!!
I need to buy a timing light and then it's off to the races. _________________ Without Love in the Dream It Will Never Come True! |
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Bookwus Samba Member

Joined: August 30, 2003 Posts: 1786 Location: City of Roses
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Posted: Mon Oct 24, 2005 2:27 pm Post subject: |
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Hiya Suzy,
telles oil? What, pray tell, is that?
Mike
1970 Bus - The Ruptured Duck |
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suzygrnburg Samba Member

Joined: February 23, 2005 Posts: 264 Location: Teaticket MA
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Posted: Mon Oct 24, 2005 4:07 pm Post subject: |
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| Bookwus wrote: |
Hiya Suzy,
telles oil? What, pray tell, is that?
Mike
1970 Bus - The Ruptured Duck |
Randy in Maine wrote:
And buy one of those "Amskeptic Squeeze Bottles" to do the lubricating.
Having one of those with the 6 1/2" pull out snozzle is like staying at the Hilton compared to a Motel 6.
I just ordered one from Western Radio Electronics in San Diego. They are currently on back order but they should have them within the week. It's part # GCE 10-9410-000 Teles-Oil and it's only 5.69. It comes with the can that has the nozzle and it is refillable.
Western Radio Electronics contact info is as follows:
www.shopwre.com Phone: 858-268-4400 and I placed my order with a guy named Jim--> [email protected] is his email address.
Don't order from these guys though. I never got it from them. I had to find it elsewhere. I had a hard time finding it. _________________ Without Love in the Dream It Will Never Come True! |
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shiningstar76 Samba Brewer

Joined: July 12, 2003 Posts: 2689 Location: Savannah
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Posted: Mon Oct 24, 2005 6:59 pm Post subject: |
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I have always found adjusting the points to be such a pain. I had the distibutor out the other day for other reasons and decided to adjust them while it was out. It was much easier, and it might help you out the first time. They can be hard to see when they are in the bus. _________________ KK4NTP
96 Tacoma
86 4Runner
My bus caught on fire and is now on the other coast with someone who gave me money for it. |
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Elwood-Bluesvan Samba Member
Joined: January 18, 2005 Posts: 520 Location: West Coast
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Posted: Mon Oct 24, 2005 8:02 pm Post subject: |
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Suggestion: a magnetic screwdriver is a god send.
Owning a timing light is kind of a "manly thing" and that is why women are so impressed with us bus guys as we "get that timing just right".
:P
OH how right on you are Randy in Maine--- still can,t get the reason why but will have to soon, as Colin made me remove all traces of previous tune-up and will be shopping for timing lite. Part of me wants to just take it to local garage--- feeling a bit weery tonight -- but mostly want to do it myself---stay tuned.
btw- thanks for intake clog advice--way to gone and found a replacement. Thanks _________________ '69 westie weekender-1600 sp
" My main Man "
Looking for og steering box |
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ratwell Samba Member

Joined: April 26, 2003 Posts: 8731 Location: Victoria, BC
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Posted: Wed Oct 26, 2005 3:07 pm Post subject: |
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| Randy in Maine wrote: |
| To see if they are set correctly just clip that new dwell meter on the green wire going to the points at the coil and the ground bolt that hold the coil on. I think you are looking for 47* +/-3*. |
I was wondering why you recommend this range? I checked through some of your old posts and you used to religiously recommend 50 degrees.
When I began adjusting points (which thankfully was a brief career) I was told by Steve Dolan on the Type2 list that the best dwell setting was 50 degree. I don't know where he got the information from but I largely ignored it and followed VW's guideline in Bentley that anything within the range they specified was ok.
Then one day I burned up a set of points so badly that the engine just chugged about a block from home but luckily I made it back. These points were only a couple of weeks old and it got me interested in the Pertronix although I didn't end up actually switching for about another 6 months after I'd moved from Texas.
I used the opportunity to experiment with the dwell and sure enough 50 turned out to produce the best results.
After the last debate I started looking for documentation to support my experience. What I found out was the following:
- A German distributor fiche from Bosch that shows the specs of the distirbutors down to the contact spring pressure of the points list. One column lists Schliesswinkel which literally means closing angle or dwell. All Bosch 4-cyl distributors in this list are designed to run with the dwell set between 47 and 53 dgrees.
- A German 914 tune-up instruction sheet from Porsche shows the the optimal dwell. For new points, the range is 44-50 degrees and they want the dwell set to 49 degrees. For USED points the range is 42-58 and the ideal setting they specify is 47 degrees.
Those are the facts. What's not clear to me yet is what consitutes enough wear to consider the points used vs. new.
| Quote: |
valves
warm it up
oil change
points adjust
idle adjust
timing adjust (with the engine warm) |
Typically the idle has to be re-adjusted after the timing is set. _________________ '78 Westfalia CDN
'76 Doublecab Sweden
Read the Baywindow FAQ |
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nemobuscaptain Samba Member

Joined: March 07, 2002 Posts: 3875
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Randy in Maine Samba Member

Joined: August 03, 2003 Posts: 34890 Location: The Beach
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Posted: Wed Oct 26, 2005 4:07 pm Post subject: |
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Judgement call I would say. Pick one.
Muir 19th and 1974 edition says 50* +/-2* (Chapter X)
Bently for buses says 47* +/-3* (Chapter 5 Page 72)
Haynes says 42* - 58* (section 13)
I figure if you are somewhere in that range you are OK. For me 47-50 is where I want to be.
My bus doesn't have them.  |
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ratwell Samba Member

Joined: April 26, 2003 Posts: 8731 Location: Victoria, BC
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Posted: Wed Oct 26, 2005 9:07 pm Post subject: |
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| Randy in Maine wrote: |
| Bently for buses says 47* +/-3* (Chapter 5 Page 72) |
It says 44-50 degrees.
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| Haynes says 42* - 58* (section 13) |
They are only repeating part of what Bentley has written without providing any more details.
Anyway, those are the facts I collected from Bosch and Porsche: 50 degrees for new, 47 for used. _________________ '78 Westfalia CDN
'76 Doublecab Sweden
Read the Baywindow FAQ |
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Zeen Samba Member

Joined: July 24, 2004 Posts: 1310 Location: The Sunny Part of Michigan
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Posted: Fri Oct 28, 2005 10:26 am Post subject: |
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| ratwell wrote: |
| Randy in Maine wrote: |
| Bently for buses says 47* +/-3* (Chapter 5 Page 72) |
It says 44-50 degrees.
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There goes Randy, showing off his algebra skills again.  _________________ The consequences of your decisions should not be confused with fate. |
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