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J tubes shields aka industrial tins question
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Schepp
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PostPosted: Sun Nov 10, 2024 11:05 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Started making my own industrial tins.
24ga sheet steel.
Easy to cut with tin snips and bend by hand but thick enough to weld.
With a vise-brake small parts like these are easy to make.
Total cost: $25

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Glenn Premium Member
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PostPosted: Mon Nov 04, 2024 11:47 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Header wrap stays wet and promotes rust.

The heat is not an issue if you're moving.
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PostPosted: Mon Nov 04, 2024 11:44 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

I'm surprised more people don't wrap their headers.
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cmaxcliff
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PostPosted: Mon Nov 04, 2024 11:27 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Glenn wrote:
cmaxcliff wrote:
Does anybody use heat tubing to cover the pushrod tubes?

Why?
Primarily because the header J-pipes are very hot, near 1000*, and some of them are positioned just below the tubes. The oil in the tubes is much cooler. Maybe the air coming off of the cylinders solves that problem. I always use the heat tubing on the full flow AN10 oil lines that get near the exhaust. Just asking, not suggesting.
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PostPosted: Mon Nov 04, 2024 10:55 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

cmaxcliff wrote:
Does anybody use heat tubing to cover the pushrod tubes?

Why?
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PostPosted: Mon Nov 04, 2024 7:42 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Does anybody use heat tubing to cover the pushrod tubes?
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mondshine
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PostPosted: Fri Feb 12, 2021 6:04 am    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

This guy's videos are fun to watch.


Link
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PostPosted: Thu Feb 11, 2021 11:49 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Before (basically touching, no room for sled tins)

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After ( Cool )
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PostPosted: Thu Feb 11, 2021 9:37 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

You’ve managed to clear the air for me. I just figured it would all fit. NOT
Yeah I have the slip fit j tubes.
Come to think of it I actually have TWO A-1 exhaust systems. (Yeah I buy everything in 2’s. Hahaha
I’ll look at the other one which is ceramicoated and see if they are the same “slip fit” design. Probably is though.
Yeah, would you mind posting a few pics when you get a chance?
Thanks for your help guys! So much for assuming it would all fit. Looks like I’ll be modifying the bracket. I’m not coming this far and then not use the thermostat.
Glenn your builds are top notch. Always clean and just done RIGHT. I commend your passion for perfection.
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PostPosted: Thu Feb 11, 2021 7:29 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

67 Sunroof wrote:
Old thread but good reading here! So I’m nearing completion on a 1776 build with a-1 header and j tubes.
I guess there are 2 types of header from a-1. Looked at mine tonight and the j tube is soo close to the block that I cannot mount my thermostat!? Any thoughts on this? I want to run the stock tins and also run my thermostat.
I did buy industrial tins but something isn’t jiving!?


I just dealt with this recently...

No question, its a slight mod job. A bit of fab

I have an AA/Empi sidewinder header in 1 5/8, with the SLIP FIT connections. It was fairly straightforward to get my thermostat assembly to fit, but it did not fit "out of the box." Most stuff I read about this said it couldn't be done, or "it doesn't fit" ... but I just went ahead and did it anyway Twisted Evil my guess is most people just don't try that hard to make them fit. But, for me at least, it was POSSIBLE.

I cut one end off my thermostat bracket and welded on a flat piece, thereby shortening it by about a half inch, I made the bracket as short as possible while still allowing the thermostat fit inside of it, leaving about 1 MM clearance from touching the bracket. Just to clarify, I did not shorten the arm of the bracket, but rather the "box." Some custom sled tins will tie everything together to where I'll have about 1/4 inch clearance between the thermo bracket / j tube / tins.

BTW for anyone wondering, my cheap A1 knock off sidewinder header is a quality peice and the welds are nice.

I also modified an aftermarket 36hp style DH shroud to be better than original Wink with a custom extra large venturi ring, over-engineered hoover bit, and modified to use the original thermostat assembly. Overall I prefer German tin, but you just can't beat the look of a 36hp/ porsch style shroud Cool

I will try to get pics soon of my set up which will make all my mumbo jumbo clear

Also, just to be clear the actual A1's come in two versions, flanged or slip fit, the flanged are meant for heater boxes but J tubes can be made to work with them so long as they are flanged too. f
From what I've heard the sidewinder flanged headers fit with the thermostat, but the slip fits DO NOT. But like I said, they can (most possibly) be made to, depending on how far you are willing to go. Heck, one could even move the J tubes outwards, cut pipes, add small sections, re-weld, etc.
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PostPosted: Thu Feb 11, 2021 5:40 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Your J tubes are designed for a "narrow" header. That's why the bracket doesn't fit.

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PostPosted: Thu Feb 11, 2021 5:34 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

I dunno Glenn. I see some gaps down under there! I want it closed off all the way to the heads to keep the heat away from them.
I cannot mount the bracket at all? No I don’t have type 3 tins either. I bought the cool tins but decided against them after 23 pages of reading😂😂
Here is the picture I posted in another thread. The j tubes are just too close to the bracket.?

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PostPosted: Thu Feb 11, 2021 5:15 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

As far as I know, the Berg headers do clear. I have the GB-933S

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Last year I built a 2017 for a customer that had a A1 Sidewinder and Dansk large tube heater boxes. I got it directly from Tiger.
#Swht112 stainless sidewinder header
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It fits all stock tins and the thermostat, so J tubes and industrial tins would also work.
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67 Sunroof
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PostPosted: Thu Feb 11, 2021 5:07 pm    Post subject: Re: J tubes shields aka industrial tins question Reply with quote

Old thread but good reading here! So I’m nearing completion on a 1776 build with a-1 header and j tubes.
I guess there are 2 types of header from a-1. Looked at mine tonight and the j tube is soo close to the block that I cannot mount my thermostat!? Any thoughts on this? I want to run the stock tins and also run my thermostat.
I did buy industrial tins but something isn’t jiving!?
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ALB
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PostPosted: Sun Apr 25, 2010 7:12 pm    Post subject: Reply with quote

Well done, Bartman!
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PostPosted: Sun Apr 25, 2010 3:58 pm    Post subject: Reply with quote

You can also install studs in the bosses on the underside of the head to help mount it.

This is what I did with mine:

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This shows how far you could go before interfering with the thermostat:

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PostPosted: Sat Apr 24, 2010 9:24 pm    Post subject: Reply with quote

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Here is my way of keeping the heat away from the pushrod tubes/heads.. Again, thanks goes to HenryM for seeing his version last year.. I haven't drilled the holes yet for the 6mm screws/bolts in the sump.. Maybe tomorrow..
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PostPosted: Mon Aug 03, 2009 6:07 pm    Post subject: Reply with quote

So how much of the J-tube does the shield cover?
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PostPosted: Sun Aug 02, 2009 7:46 pm    Post subject: Reply with quote

Hi...here are the pics. I'll be the first to admit...this is a low-tech method but it works perfectly. The size of the shield is not important--its's having a free air gap between the pipe and the shield. I was a jet mechanic for years and some bleed air ducts use the same technology. There isn't much space between the A-1 lowdown and the pushrod tubes so the clearances are key. I set these up to clamp to the J-tubes so I could remove them with ease. Naturally for show purposes, I'll have them cadium dipped then plated in diamond encrusted gold Laughing

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PostPosted: Sun Aug 02, 2009 6:05 pm    Post subject: Reply with quote

Yes yes, pics please!! Very Happy There was an article in Hot VW a little while back that showed a guy putting the same type of heat shields on his J-tubes. His claim was it reduced the amount of radiated heat that was transferred to the pushrod tubes, thereby lowering his oil temp by about 10*(?) if I remember correctly. I'll look through my "library" and see if I can find the issue and page number.

So there are others out there thinking that the modified sleds and industrial tin might present a cooling problem - Hummmm. I was taught as a general rule of thumb that your cooling air exit area needed to be as free and unrestricted as possible.
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