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SoquelDude Samba Member

Joined: June 13, 2021 Posts: 270 Location: Soquel, CA
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Posted: Mon Jun 02, 2025 12:20 pm Post subject: Best R&P Option For EJ22 Conversion |
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Hi!
I've searched the posts for info but haven't seen anything specific to an Ej22 conversion.
So, my question is what is the best R&P for an EJ22 on a 1990 Westy GL AT with 16" tires. I have a 3.27 R&P from GTA but I'm wondering if that is too tall, and am wondering if it's best to go with the stock 4.09 R&P if I ever rebuild the transaxle.
Thanks! _________________ '90 Vanagon Westy GL, AT, EJ22E conversion (1993 2.2L Legacy Engine)
Last edited by SoquelDude on Mon Jun 02, 2025 3:42 pm; edited 1 time in total |
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4Gears4Tires Samba Member
Joined: October 08, 2018 Posts: 4041 Location: MD
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Posted: Mon Jun 02, 2025 1:33 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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I think the stock gearing is better for a Subaru swap than the waterboxer. I would regear for a stock setup if I was redoing the trans. I would keep the stock gearing for a Subaru swap. The Subaru swaps higher horsepower covers that odd gap from 2nd to 3rd.
Also, the wheel size of 16" doesnt matter. The tire size is what matters in this conversation. _________________ '87 Syncro Ferric Oxyhydroxide Superleggera Edition
'85 Westy Sciuridae Domus Edition |
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SoquelDude Samba Member

Joined: June 13, 2021 Posts: 270 Location: Soquel, CA
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Posted: Mon Jun 02, 2025 1:46 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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4Gears4Tires wrote: |
Also, the wheel size of 16" doesnt matter. The tire size is what matters in this conversation. |
True enough, so assuming 215/65/R16 tires, that would be a tire diameter of 27". _________________ '90 Vanagon Westy GL, AT, EJ22E conversion (1993 2.2L Legacy Engine) |
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shagginwagon83  Samba Member

Joined: February 07, 2016 Posts: 4289 Location: SWVA
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Posted: Mon Jun 02, 2025 2:13 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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I had my transaxle built with EJ22 in mind - running 215/65R16. Mike at Rancho recommended I leave the gearing ratio the same. I put in a new 4th GT gear as it was chewed up. _________________ "Jo Ann" - '83.5 Westfalia EJ22e w/Peloquin
Instagram: @joannthevan |
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fxr Samba Member

Joined: December 07, 2014 Posts: 2615 Location: Bay area CA
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Posted: Mon Jun 02, 2025 3:01 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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I had my transaxle rebuilt by GTA with an EJ22 in mind - using 205R15 tires, 26" diameter. Kept the same ratios, but with Weddle 3rd and 4th gears. These do make some whine, but I am reassured they can take the extra power. In very rare but occasional circumstances when starting up just the wrong grade (say having let traffic by) a fully laden camper can still find a 'gap' between 2nd and 3rd. Rev right up in 2nd, but by the time you're in 3rd the speed and grade leave 3rd struggling.
However, apart from that once-a-year scenario 3rd now goes from 10 to 65 (over 70 on the speedo) quite happily! It can go faster in 3rd but by then the revs are AOK for 4th to take over even uphill. _________________ Jim Crowther
1984 1.9l EJ22 Westy Wolfsburg Edition
Vespa GTS 300 |
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Howesight Samba Member

Joined: July 02, 2008 Posts: 3391 Location: Vancouver, B.C.
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Posted: Mon Jun 02, 2025 3:31 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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It looks like the OP is asking about ring and pinion recommendations for his automatic transaxle. _________________ '86 Syncro Westy SVX |
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SoquelDude Samba Member

Joined: June 13, 2021 Posts: 270 Location: Soquel, CA
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Posted: Mon Jun 02, 2025 3:43 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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Howesight wrote: |
It looks like the OP is asking about ring and pinion recommendations for his automatic transaxle. |
Yup. Changed the original post to be clearer. Sorry! _________________ '90 Vanagon Westy GL, AT, EJ22E conversion (1993 2.2L Legacy Engine) |
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fxr Samba Member

Joined: December 07, 2014 Posts: 2615 Location: Bay area CA
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Posted: Mon Jun 02, 2025 3:44 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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Howesight wrote: |
It looks like the OP is asking about ring and pinion recommendations for his automatic transaxle. |
Oops! Apols... _________________ Jim Crowther
1984 1.9l EJ22 Westy Wolfsburg Edition
Vespa GTS 300 |
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AndyBees Samba Member

Joined: January 31, 2008 Posts: 2588 Location: Southeast Kentucky
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Posted: Mon Jun 02, 2025 8:23 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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I have an interactive Excel Spreadsheet that I've used to compare various gear ratios, R&Ps, and tire sizes. It is extremely close to real world on the ground results.
The OE size Vanagon tire (roughly 185/75/14, 24.9") rotates about 810 revolutions in one mile. A 215/75/15 (27.7") rotates 729 revolutions per mile.
The difference in top gear comparisons is roughly 325 RPMs to maintain 65 MPH.
So, tire size can be helpful for your needs, but can also have drawbacks depending on the terrain.
As I understand, the Subie engine is fine at higher RPMs, so staying with the OE R&P in the Automatic transmission and then finding the tire size that best fits your needs would seem to be the most economical way to go. Of course, taller tires will affect the accuracy of the Speedometer/Odometer. I use a Dakota Digital Interface to covert the rotational speed using a Jetta Cluster. It has Dip Switch Pins to tweak accuracy using GPS.
FWIIW, last September, I disassembled my DK 4-speed manual transmission with Weddle 3rd and 4th gears. At 90k miles with a TDI engine pushing it, they looked just fine (and still had the original whine). _________________ '84 Vanagon Tin-top, ALH TDI, two trips to Alaska, 2014 & 16. 1989 Tin-top unmolested.
1983 Air-cool, 225k miles, 180k miles mine, seven trips to Alaska from 1986 thru 2003. 1975 Bay hopeful. |
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skills@eurocarsplus Samba Peckerhead

Joined: January 01, 2007 Posts: 17782 Location: sticksville, ct.
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Posted: Tue Jun 03, 2025 8:18 am Post subject: Re: Best R&P Option For EJ22 Conversion |
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that 2.2 is marginally better hp/tq wise than the 1.9/2.1 so I'd leave it stock especially with taller tires.
I'd play with tire height before gearing on such a low output swap _________________
gprudenciop wrote: |
my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese....... |
Jake Raby wrote: |
Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public. |
Brian wrote: |
Also the fact that people are agreeing with Skills, it's a turn of events for samba history |
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Phishman068 Samba Member

Joined: February 19, 2007 Posts: 1985 Location: Pittsburgh PA (ish)
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SoquelDude Samba Member

Joined: June 13, 2021 Posts: 270 Location: Soquel, CA
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Posted: Tue Jun 03, 2025 11:32 am Post subject: Re: Best R&P Option For EJ22 Conversion |
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Phishman068 wrote: |
I've got an EJ22 on 225/70/16 tires on my blue syncro Westy and I'm regearing to 5.43 ring and pinions. After running all the calculations, that's going to be PERFECT for the established ways I like to drive and use my bus. If anything, it'll allow me to go Up a bit on tire size and still be very very happy.
I haven't driven that exact setup in my own bus yet, but every bus I've driven with 5.43 was better than every bus I've driven with 4.86.... if it didn't have EXACTLY stock sized tires. |
Wow, assuming 28" tire diameter, that's 4235 rpm at freeway speeds. Are you doing this mostly for off-road and hills? _________________ '90 Vanagon Westy GL, AT, EJ22E conversion (1993 2.2L Legacy Engine) |
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4Gears4Tires Samba Member
Joined: October 08, 2018 Posts: 4041 Location: MD
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Posted: Tue Jun 03, 2025 12:11 pm Post subject: Re: Best R&P Option For EJ22 Conversion |
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skills@eurocarsplus wrote: |
that 2.2 is marginally better hp/tq wise than the 1.9/2.1 so I'd leave it stock especially with taller tires.
I'd play with tire height before gearing on such a low output swap |
I agree with you on gearing. But the EJ22 is a 50% increase in horsepower. I wish my paycheck increased by these marginal amounts.  _________________ '87 Syncro Ferric Oxyhydroxide Superleggera Edition
'85 Westy Sciuridae Domus Edition |
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Phishman068 Samba Member

Joined: February 19, 2007 Posts: 1985 Location: Pittsburgh PA (ish)
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