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mitchellboy Samba Member
Joined: May 08, 2006 Posts: 63
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Posted: Sat Sep 01, 2007 2:53 pm Post subject: Stuck in 4th gear |
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| i was driving home today fromt he beach and i went to downshift from 4th and it was stuck in gear. it disengages but it wont come out of fourth. i havvent looked at anything yet. but what are some things that would cause this. |
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codeMechanic Samba Member

Joined: April 13, 2007 Posts: 876 Location: Bellevue , NE
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Posted: Sat Sep 01, 2007 3:56 pm Post subject: |
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the amount of things that can cause this are unlimited for example you could have run over a tree branch and it got caught in your linkage
you would be better off looking at it and seeing whats what |
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Big Bill Samba Member
Joined: June 21, 2005 Posts: 1814 Location: Fortuna Calif.
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Posted: Sat Sep 01, 2007 6:03 pm Post subject: |
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| It could be the shift rod coulper, or the hockey stick may have jumped out of the three shift rods in the trans. I had a bug do that once its a easy fix but you have to pull the engine and trans to do it. Hopefully its the coulper between the shift rod and hockey stick. |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Thu Feb 02, 2017 10:11 am Post subject: Re: Stuck in 4th gear |
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Am using this thread as I need help.
This transaxle is gungy inside from sitting outside since the 70's. I'm trying to free it up so it will rotate. I already have the drums free. In these two photos is it in first gear? Are the bottom two shift selectors in neutral?
In these two photos I held the face of the hockey stick housing photo square to its opposite side . Is the hockey stick bent?
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cru62 Samba Member

Joined: December 31, 2002 Posts: 4121 Location: Margaritaville.....24/7
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Posted: Thu Feb 02, 2017 11:24 am Post subject: Re: Stuck in 4th gear |
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Just a "lil bit", Barry! Somebody was really trying to get into reverse, 2nd or 4th. Damn!
The faces of the spade end of the hockey stick SHOULD be parallel to the plane of the face the selector rods are in. Again, DAMN! _________________ "My biggest worry is that when I die, my wife will sell all my parts for what I told her I paid for them"-Jon
Jokes about German sausage are the wurst.
Stop dead photo links! Post your photos to The Samba Gallery! |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Thu Feb 02, 2017 7:11 pm Post subject: Re: Stuck in 4th gear |
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Looking at the parts blowup it seems the top shift selector is the 3-4.
So it's stuck in 3rd?
| cru62 wrote: |
| The faces of the spade end of the hockey stick SHOULD be parallel to the plane of the face the selector rods are in. |
Thanks. I should be able to bend it back. |
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V-Dub Guy Samba Member
Joined: January 29, 2009 Posts: 222 Location: Canada
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Posted: Thu Feb 02, 2017 7:17 pm Post subject: Re: Stuck in 4th gear |
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| Funny I came across this post. I had the exact thing happen to be just before I was about to put it into storage in November. I trailered it to our storage facility and will look at it in April. |
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easy e Samba Member

Joined: May 28, 2008 Posts: 3940 Location: 1 hr north of Santa Barbara
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Posted: Fri Feb 03, 2017 1:04 am Post subject: Re: Stuck in 4th gear |
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Barry... props for you searching & digging up & using an existing relevant thread.
You get the official Fonzarelli "Heyyyy!"
But, we all know you're a Samba ace
Ok... back to the whiskey.  _________________ aka: Evan
Spreadsheet for Bus RPM, based on gearing & tire size (Excel format)
Searchable, click-navigable 1958 Bus Parts List
“They are about as worthless as the tits on the boars that live in the woods behind their junk yard.” -Weatherly |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Fri Feb 03, 2017 10:35 am Post subject: Re: Stuck in 4th gear |
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| easy e wrote: |
| ..Samba ace... |
My first time into this territory. I've seen this stuff while the shop did it but never myself.
I can't get the top shift selector to pull forward and line up with the bottom two. Before I assume it is so rusted up I need to dig further, I was wondering if maybe the bottom two somehow got selected at the same time which would jam it from rotating.
I cant get the input to spin nor either exposed shafts by the shift selectors nor will either drum turn and all the brake parts are off. The drums rock back and forth as the RGB gears are free so I assume the main axles aren't moving at all.
Spinning one drum doesn't make the opposite spin backwards nor make the input shaft spin (I have a disc on the input to grip onto). |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Sat Feb 04, 2017 7:04 pm Post subject: Re: Stuck in 4th gear |
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Now I'm completely baffled. If I put a socket on either of these shaft nuts I can rock them as if they are free but they don't turn.
Simultaneously this wiggles but won't turn free.
If I rock either of these I get the same results: they wiggle but don't turn.
But this wiggles again.
I can't get this to slide forward no matter what. It will go in a hair and back out a hair but that's it.
Can anyone tell if the bottom two selector shafts are in neutral?
I'm thinking that I must somehow be in two gears at the same time somehow. The bottom two selector shafts are rock solid and won't budge. |
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Who.Me? Samba Member

Joined: July 14, 2014 Posts: 2599 Location: UK (South)
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Posted: Sun Feb 05, 2017 4:19 am Post subject: Re: Stuck in 4th gear |
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I put the repaired nose cone back on my transmission a few weeks ago. I haven't had my gearbox appart though.
From what I remember playing with the selectors before I fitted the hockey stick, I'd say that yes, reverse and 1/2 are in neutral 3/4 is engaged (3rd?)
I didn't try engaging two gears at one though.
If it's locked up in gear, I'd start to suspect that a chunk of something broke off and jammed somewhere in the gear train while it was driving. If it was just stuck in gear, I'd expect the input or output shafts to turn?
Maybe invert the gearbox and try wiggling the shafts on the off chance a broken part is held in there by gravity and drops out? It wouldn't fix anything though. _________________ Andy
Looking for info on my truck's history. Are you from Campbell California or nearby. Do you recognise it? ... http://www.thesamba.com/vw/forum/viewtopic.php?t=636786 |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Sun Feb 05, 2017 10:56 am Post subject: Re: Stuck in 4th gear |
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| Who.Me? wrote: |
| If it was just stuck in gear, I'd expect the input or output shafts to turn? |
Totally.
| Who.Me? wrote: |
| I'd say that yes, reverse and 1/2 are in neutral 3/4 is engaged (3rd?) |
Thanks. That confirms my guess. I'll clean more of the gunge away and try to get the top one forward into neutral, at least.
| Who.Me? wrote: |
| If it's locked up in gear, I'd start to suspect that a chunk of something broke off and jammed somewhere in the gear train while it was driving. ...Maybe invert the gearbox and try wiggling the shafts on the off chance a broken part is held in there by gravity and drops out? |
Excellent idea. I'll go that route next before busting farther inside.
| Who.Me? wrote: |
| I didn't try engaging two gears at one though. |
That's supposed to be impossible the way the detent system is made. I've been told the way it can happen is if the setscrew on an adjoining shift fork loosens. |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Wed Feb 08, 2017 6:17 pm Post subject: Re: Stuck in 4th gear |
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In minuscule increments I was able to get the shift selector to appear to be in neutral.
Then using a socket and breaker bar on the exposed gear shaft nuts the tranny started to become free. Now it spins easy and the differential appears to be free. Turning a drum, clutch disc, or either gear shaft, everything turns together. It still is stuck in gear.
I can't believe that with steel shift forks, as these bus transaxles are equipped with from the factory, that I could have possible bent one that far to allow the shift selector to appear in neutral. I'm going to try to put a socket on both gear shafts simultaneously and see if I can get them to spin independently.
At least now it's a roller. |
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ZENVWDRIVER Samba Member

Joined: November 07, 2008 Posts: 3338 Location: N.E. Oklahoma
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Posted: Wed Feb 08, 2017 7:19 pm Post subject: Re: Stuck in 4th gear |
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... about 25 years ago, while living in upstate NY, I was on my way to work, in the morning and saw a real nice white bus on the side of the road (an unusual sight), but I could not stop... thought of that bus all day... took that route home, that evening and it was still there. Had California plates. I stopped while he was under the 8/66, sixty seven and had it rolling, but stuck in 4th... I pulled him to my house, where he spent the night.
Turned out, he sold me the bus. I paid him and got him to an airport, the next day.
I put another tranny in it and used it for years... was an early '67 with single master cylinder circuit... was a nice one.
_________________ 5/50, pastel green 11G - SOLD
8/50, gray 11A Beetle
6/52, pastel green 11C - SOLD
11/4/52, black Zwitter - SOLD to my little bro.
1954 Porsche, pre A, with VW 36 horse- SOLD
1/54, black 11C Beetle - TRADED
2/55 Iceland green Beetle, on a 1965 pan
3/55 113 Beetle, stratos silver
1955 Messerschmitt KR175 - SOLD, sadly
1960 single cab
1962 SO33, with SO 42 interior
9/63 Pacific blue, Ghia
'87 Toyota MR2
'02 WestFORDia E-150, GAVE TO OUR SON
All super-heroes, wear a MASK |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15459 Location: Casa de Oro, California
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Posted: Fri Mar 03, 2017 4:08 pm Post subject: Re: Stuck in 4th gear |
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| BarryL wrote: |
| Is the hockey stick bent? |
| cru62 wrote: |
Just a "lil bit", Barry! Somebody was really trying to get into reverse, 2nd or 4th. Damn!
The faces of the spade end of the hockey stick SHOULD be parallel to the plane of the face the selector rods are in. Again, DAMN! |
Straightened this using a four foot section of black pipe and the vice. It was too easy for being drop forged. The blued area near the final kick I did not do. Is that supposed to be there on a virgin factory piece?
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The.Walrus Samba Member

Joined: June 04, 2008 Posts: 166 Location: Burbank, CA
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Posted: Mon Oct 17, 2022 7:57 pm Post subject: Re: Stuck in 4th gear |
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This thread seems to cover my issue but I could use some clarity. I was driving, things were fine. Then it was hard to get in third, the it would go into first instead, the it stuck in 3rd with the lever pulled back where 2nd and 4th should be. Physical barrier, I can’t push the selector forward nor get it out of gear with the clutch in. (Clutch works, just can’t move the selector forward).
All in the span of a five mile trip.
It seems like this is not going to be something I can fix on the curb side. (Street parking)
Am I going to be able to get eyes on the problem just crawling under it?
If I broke some linkage or the h pattern, is that a big money fix if I have to have someone do it? _________________ 1967 Camper
Her Movie
I need red Mr. Bubblehead stickers (2) with his arm sticking out. |
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mandraks Samba Member

Joined: November 28, 2004 Posts: 7124 Location: Lawrenceville, Ga
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Posted: Tue Oct 18, 2022 5:53 pm Post subject: Re: Stuck in 4th gear |
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the easiest thing to check is if the shift lever is not engaging the shift rod anymore.
Maybe the plate that the shift lever goes into is lose? check from inside the bus.
work your way back from there, take the front splash pan off and start there. _________________ regards
Uli
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'53 3-Fold Oval, L35 Metallic Blue, looking for a narrow hatch panel |
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The.Walrus Samba Member

Joined: June 04, 2008 Posts: 166 Location: Burbank, CA
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Posted: Mon Jul 24, 2023 6:38 pm Post subject: Re: Stuck in 4th gear |
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Posting mostly to make this thread easy to find again, but also a preliminary question:
Due to circumstances my 67 isn't at my place but in the parking lot of a former job.
Before it went down to bureaucracy (registration issues) I was driving and had trouble getting in third. Then third was fine but second was out. Or second was there but now fourth was out. Until finally it slid into 3rd and stayed there but now the arm is low where 2nd and 4th would be.
I'm just going to work my way from the shift lever back and see if anything looks akimbo so I can eliminate all possibilities before we get to 'pull the transmission'.
Anything specific I should look for in the process? _________________ 1967 Camper
Her Movie
I need red Mr. Bubblehead stickers (2) with his arm sticking out. |
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Erik G Samba Member

Joined: October 16, 2002 Posts: 13586 Location: Tejas!
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Posted: Tue Jul 25, 2023 9:29 am Post subject: Re: Stuck in 4th gear |
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| The.Walrus wrote: |
Posting mostly to make this thread easy to find again, but also a preliminary question:
Due to circumstances my 67 isn't at my place but in the parking lot of a former job.
Before it went down to bureaucracy (registration issues) I was driving and had trouble getting in third. Then third was fine but second was out. Or second was there but now fourth was out. Until finally it slid into 3rd and stayed there but now the arm is low where 2nd and 4th would be.
I'm just going to work my way from the shift lever back and see if anything looks akimbo so I can eliminate all possibilities before we get to 'pull the transmission'.
Anything specific I should look for in the process? |
plan on a shift bushing, probably a coupler. This is a good kit from ISP west
https://www.ebay.com/itm/403182913057?chn=ps&n...gLzXPD_BwE _________________ Stop dead photo links! Post your photos to The Samba Gallery! |
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