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steve van pelt Samba Member
Joined: April 03, 2005 Posts: 4
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Posted: Tue Aug 28, 2007 2:05 pm Post subject: anyone ever installed a Westy poptop on a regular vanagon? |
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I'm wondering what's involved... seems I can get a decent van at a decent price, and wondered if it's too much trouble to install a poptop on a regular van.
thanks, Steve |
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WM971252 Samba Member

Joined: September 10, 2004 Posts: 1783 Location: Franklin CT
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Posted: Tue Aug 28, 2007 2:08 pm Post subject: |
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| Yes Jim Philips did, well had it done. You need to have someone with the right tools and skills to do it as it is a major structural part of your bus. His was done by a pro who had done many "clips". |
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nomadik Samba Member
Joined: September 11, 2006 Posts: 236 Location: near large puddles in BC
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Posted: Tue Aug 28, 2007 3:16 pm Post subject: |
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| from what I found out when I wanted to do it, there is different stuff going on the vans, so it sort of hard. I wonder if you could find a hard top and that might be easier/cheaper. You will find a good deal on a westy in the winter. |
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Captain Pike Samba Member

Joined: December 30, 2003 Posts: 3449 Location: Talos IV, Piedmont Arizona
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Posted: Tue Aug 28, 2007 3:57 pm Post subject: |
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my gallery page 3
you need a doner westy and some welding skills _________________ LEARN TO SELF RESCUE
59 Panel bus, 1966 Single cab. 73' 181. 73 Westy. 91' H6 Vanagon 3.3L.
....Bad Sneakers.... |
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dljphoenix Samba Member
Joined: March 27, 2006 Posts: 14
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Posted: Tue Aug 28, 2007 5:43 pm Post subject: van conversion to Westfalia |
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| Ive done it four times! About to do it again. You will need a doner van, lots of saw blades and patience. But it can be done. Dave |
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singlewc Samba Member
Joined: September 02, 2005 Posts: 370
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Posted: Tue Aug 28, 2007 7:00 pm Post subject: Re: anyone ever installed a Westy poptop on a regular vanag |
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| steve van pelt wrote: |
I'm wondering what's involved... seems I can get a decent van at a decent price, and wondered if it's too much trouble to install a poptop on a regular van.
thanks, Steve |
From what I have read, you have two choices. One is a complete Westy conversion, with the full sized bed up top, and all the fixings which is welded into the frame of the van, or, you can just cut the hole, mount the top, and have the space to stand, and a smaller bed, aka storage space upstairs.
One way really hacks the structural integrity of the frame, the other merely mounts a pop top to the roof, and cuts the hole.
I would never bother with the complete, 'weld a new roof on your van' method, but the idea of just adding the top itself, to gain a small bed, storage and clearance for standing up, is very appealing. |
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redcanoe Samba Member
Joined: August 13, 2007 Posts: 150
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Posted: Tue Aug 28, 2007 7:38 pm Post subject: |
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| For what it is worth..........I emailed GoWesty about that idea some time ago. They explained that it was not a good thing to do as the structural integrity of the Vanagon roof would be compromised. Better to find a multivan or westy it you want the poptop was what they said. |
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?Waldo? Samba Member

Joined: February 22, 2006 Posts: 10124 Location: Where?
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Posted: Tue Aug 28, 2007 8:54 pm Post subject: |
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Yup, and I bet they told you they had a really nice one for $85,000 too...
FWIW the ASI campers were ordinary 7-passenger vans when delivered to the conversion company...
Andrew _________________ I am a high-functioning autistic into VW diesels and Vanagons along with other things that are unrelated to this site. |
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jjgray Samba Member
Joined: July 16, 2007 Posts: 62 Location: Bellevue, WA
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Posted: Wed Aug 29, 2007 10:57 am Post subject: |
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I stumbled upon a fantastic site that showed, step-by-step, exactly how the author did it. He did it right, and did a bang-up job by all appearances, cutting the hole in the Vanagon, cutting off the donor Westy top, and welding it all together.
I've been looking all over for it but can't seem to stumble upon it on purpose. But I'll keep looking and post it here if I find it. _________________ "If I'd had more time, I'd have written less."
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1991 Carat "Caca Fuego"
smoked & tinted
Converted to 1.9TD running 100% Biodiesel |
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Christopher Schimke Samba Member

Joined: August 03, 2005 Posts: 5549 Location: PNW
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jjgray Samba Member
Joined: July 16, 2007 Posts: 62 Location: Bellevue, WA
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Posted: Wed Aug 29, 2007 11:47 am Post subject: |
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That's it. Thanks Loogy. _________________ "If I'd had more time, I'd have written less."
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1991 Carat "Caca Fuego"
smoked & tinted
Converted to 1.9TD running 100% Biodiesel |
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mightyart Samba Member

Joined: March 24, 2004 Posts: 6188 Location: Portland, Oregon
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Posted: Wed Aug 29, 2007 12:08 pm Post subject: |
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| Just remember to tell your insurance agent that the structure of your van has been messed with and hope you don't get in any major accidents. |
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?Waldo? Samba Member

Joined: February 22, 2006 Posts: 10124 Location: Where?
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Posted: Wed Aug 29, 2007 12:31 pm Post subject: |
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| mightyart wrote: |
| Just remember to tell your insurance agent that the structure of your van has been messed with and hope you don't get in any major accidents. |
Especially accidents that are caused by or affected by the van modifications... _________________ I am a high-functioning autistic into VW diesels and Vanagons along with other things that are unrelated to this site. |
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singlewc Samba Member
Joined: September 02, 2005 Posts: 370
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Posted: Wed Aug 29, 2007 2:01 pm Post subject: Re: anyone ever installed a Westy poptop on a regular vanag |
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| steve van pelt wrote: |
I'm wondering what's involved... seems I can get a decent van at a decent price, and wondered if it's too much trouble to install a poptop on a regular van.
thanks, Steve |
No need to cut off your roof, and compromise the structure of your vanagon. Do it the easy way.
http://homepage.mac.com/mwsnow/PhotoAlbum5.html |
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Captain Pike Samba Member

Joined: December 30, 2003 Posts: 3449 Location: Talos IV, Piedmont Arizona
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Posted: Wed Aug 29, 2007 5:19 pm Post subject: |
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http://homepage.mac.com/mwsnow/PhotoAlbum5.html
very close to mine, however, I replaced the bowed crossbar with the westy straight one(welded). I recently scored a 85 passsenger buffalo I intend to cut up. I'll show the chop stage and how to prepare the old cross beam to accept the westy cross member. Part 2 is up to you. _________________ LEARN TO SELF RESCUE
59 Panel bus, 1966 Single cab. 73' 181. 73 Westy. 91' H6 Vanagon 3.3L.
....Bad Sneakers.... |
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Surfalia Samba Member

Joined: December 25, 2006 Posts: 134 Location: Panama
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Posted: Thu Aug 30, 2007 12:53 am Post subject: |
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After researching doing the same, I chose to do my top swap the way jetstar did his and love it. Loved doing it and I would do it again in a hearbeat. Actually I am keeping my eyes open for the next vehicle(91 Syncro) to convert. Structurally I think its just as strong as the original as the rear top support taken out was replaced with the flat bedrail that attatched pretty much in the same place as the original support bar, so I do see how the structural integrity has been messed with. And what the insurance agents don't know won't hurt them. They're going to do their best to avoid paying out to you regardless of what they know, don't know or think they know. I think as far as they are concerned every driver is partially at fault for any accident they are in........just because we chose to be driving the car we are partially at fault. Nice train of thought there. Go figure. |
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bucko Samba Member

Joined: December 09, 2004 Posts: 2617 Location: Coppell, Texas
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Posted: Thu Aug 30, 2007 5:49 am Post subject: |
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In reading this thread with interest, I have just one question: Would it not be easier to just take the "doner Westy" and restore it? Seeing as how most folks that have done this modification state that you need a donor Westy to do the work right, just keep it, and transfer any parts from the non Westy to the Westy (I.E. engine, transaxle, etc.)
I'm assuming that the above threads had "beyond repair" rusted Westy bodys, and transfering the pop top assembly to a non rusted, non Westy body? In that case, the restoration of the rusty Westy may be too expensive. If you have the tools and know how, then anything is possible and feasibly cheap to do. _________________ Current VW drives: 1984 Westfalia
Past VW drives: 1967 Beetle, 1973 Beetle, 1977 Bus, 1971 Military Type 181 |
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mightyart Samba Member

Joined: March 24, 2004 Posts: 6188 Location: Portland, Oregon
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Posted: Thu Aug 30, 2007 6:06 am Post subject: |
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| Surfalia wrote: |
And what the insurance agents don't know won't hurt them. They're going to do their best to avoid paying out to you regardless of what they know, don't know or think they know. I think as far as they are concerned every driver is partially at fault for any accident they are in........just because we chose to be driving the car we are partially at fault. Nice train of thought there. Go figure. |
Well you don't quite get it, see your vin number says it's a transporter,
but your driving a camper.
You get in an accident that kills somebody, and you didn't disclose that there have been structural modifications made to the transporter,
When the adjuster comes and inspects your vehical checks the vin and see's the mods. He can declare your policy null and void, and you get sued for the doctors bill and the death of the person that got killed because you have no insurance, this could cost you all your assets.
You are correct that the insurance companies look for reasons not to pay,
If you help them out by giving them reasons not to pay then you might as well not have insurance.
Nice train of thought there.  |
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Surfalia Samba Member

Joined: December 25, 2006 Posts: 134 Location: Panama
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Posted: Thu Aug 30, 2007 11:50 am Post subject: |
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Uh, I get it...
Whoa, don't take it personally, but I think they gotcha. A little brainwashing from your the day of your birth goes a long ways.
We are talking structural integrity here, got it? I don't want my life or any friend or families life in jeapordy riding in my vehicle and I know about VIN #'s and all that. I'll repeat 'what they don't know won't hurt them' The "mods' are not noticible when it looks original and if you never told them it wasn't original they would most likely think it was. Yeah, the VIN number and all that, yeah, yeah. The psychology of it all plays into it but I hear what you are saying. You don't happen to work for an insurance agency do you because you sound like you do. Are you worried about the structural integrity? Do you think it is any less structurally sound with the bed support than the arch support. I know that VW put the bed support in so it is original in that sense so it passed some test or they wouldn't use it.  |
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kayakwesty Samba Member

Joined: February 15, 2007 Posts: 687 Location: East Tennessee
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Posted: Thu Aug 30, 2007 12:20 pm Post subject: |
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| keeping my eyes open for the next vehicle(91 Syncro) to convert |
It's on my Radar too...I can't afford a straight up one...but I can afford to take a dead rusted Westy and help another VW out
If you have the skills I don't see a problem _________________ 1984 Westy 2.0 Jetta ABA Motor/1.8 head converted to auto tranny, with 180,000 on body, 55K on engine and transmission
B.5.5 Passat Wagen with 30v V6-67000 Miles
DAS AUTO
CHANGE YOUR FUEL LINES!
A post without pictures is useless
http://www.kayakwesty.com
http://www.waldensridgewhitewater.com/ |
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