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Modern door panels for Vanagon
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Tristar Eric
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PostPosted: Thu Nov 13, 2025 10:00 am    Post subject: Modern door panels for Vanagon Reply with quote

Let's say there was a company that makes cool Vanagon /Transporter parts, and let's say that company was interested in making a revised door panel that incorporated some modern amenities. What items would you like to see on a revised door panel? a few that come to mind are:
1. Speaker recess for 6" speaker
2. Cubby, storage bin / area
3. Cup holder
4. Modern entrance light that shines below door when open
5. Arm rest integrated into panel
6. recess for roll up windows

Let me hear what other modern or custom additions you would want to see on a fully formed, shaped door panel.
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dublife13
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PostPosted: Thu Nov 13, 2025 10:32 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

This site is annoying. I typed out a response before logging in, went to submit, and then had to log in; however, my response has disappeared. I'll summarize what I had written.

Wants

-6" speaker spot
-crank window hole
-arm rest at window sill height
-door close handle
-sound-deadened / insulated
-not flimsy abs plastic like the others

Not interested
-cup holder
-lights

Indifferent
-small pocket / cubby
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vanis13
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PostPosted: Thu Nov 13, 2025 11:05 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

7. reasonable price (We are not the Sprinter crowd)
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PostPosted: Thu Nov 13, 2025 2:02 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

dublife13 wrote:
This site is annoying. I typed out a response before logging in, went to submit, and then had to log in; however, my response has disappeared...

When that happens (notice from Samba that you need to be logged in) just hit the back arrow (your post should reappear) copy and then after logging in paste.
Works for me every time I forget to log in before replying d'oh!

As for a want list on new door panels - a padded vinyl cover with inserts similar to stock would be nice, with hidden fasteners, deleted corner vent for newer models, maybe moulded to flair into the dash like new cars and eliminate the stock speaker hole, and leave the cutouts for the power windows, mirrors, and manual window crank as options to be cut opened by customer.

Here's a pic of my current panel with an additional bump-out around the map pocket and lower speaker that a PO had installed, it's a bit chunky but the idea is sound as even with steel removed from door the lower speaker location is a bit shallow for speakers with big magnets. I even had to add that black ring to make it accommodate my bass speakers
When I changed to truck mirrors the hole for the power mirror switch had to be filled.
I put a plate over the stock speaker location as a mount for a separate tweeter and added a cup holder next to it (works very well in that location). Personally I like the stock door pull and don't need arm rests because I have captains seats.
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Last edited by MsTaboo on Fri Nov 14, 2025 12:48 pm; edited 1 time in total
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dublife13
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PostPosted: Thu Nov 13, 2025 3:19 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

[quote="MsTaboo"]
dublife13 wrote:
This site is annoying. I typed out a response before logging in, went to submit, and then had to log in; however, my response has disappeared...

When that happens (notice from Samba that you need to be logged in) just hit the back arrow (your post should reappear) copy and then after logging in paste.
Works for me every time I forget to log in before replying d'oh!

Normally, it has; this time, it didn't. I am sure it is a browser thing, but im not going to be able to figure that out.
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Crooked Designer
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PostPosted: Thu Nov 13, 2025 5:57 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Waterproof material.. could be just on the back so you don't need vapor barriers.
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PostPosted: Thu Nov 13, 2025 6:13 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

What is like:

-speaker hole
- cubbyhole
- top bump out the can be an armrest as well as holding a pull out window screen . ( not sure it’s legal on the front windows?? But nice when parked) like modern vans

Indifferent to light's

No on cup holders. No to rear vents
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PostPosted: Thu Nov 13, 2025 6:56 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

I put in these metal door pockets from VanCafe with 5-1/4" speaker cutouts.

Sorry this was the only photo uploaded but you can zoom in and see that I cut additional holes for the tweeter that came with the Rockford Fosgate speakers.


Image may have been reduced in size. Click image to view fullscreen.



https://vancafe.com/door-pocket-pair-with-speaker-mount/

https://rockfordfosgate.com/products/details/r152-s/
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PostPosted: Sat Nov 15, 2025 4:51 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Crooked Designer wrote:
Waterproof material.. could be just on the back so you don't need vapor barriers.


You still need Vapor barriers with ABS panels, although plastic they will not get water logged but having a vapor barrier helps to control moisture in the cab and keep heat loss at a minimum and control dust intrusion.

There are a lot of vans running around without them and life goes on, but there are also people driving vans with no spare tire in the carrier as well. Manufacturers spend countless hours and un seen funds to make these vans perform as they do in all facets of its operation.

Stacy
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PostPosted: Sat Nov 15, 2025 5:44 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

a nice appearance with a way to have a real finish - not just urethane/ABS.

an area that can be optionally upholstered e.g. in seat fabric, would be nice

something that looks like it could have possibly came stock would be nice, although some may want the "tactical" (e.g. blacked out, textured, CNC, industrial/military, whatever) sort of look too, im sure.

the obvious bits are what everyone universally wants - generous pockets (perhaps with a divider to make pencils/pens not get lost), cupholder, speaker accommodation ..
many also enjoy elasticated net/ "molly" style stuff

good ergonomics with regards to arm rest integration (some people may not care as that's handled by the seats) ..

door pulls ...

again, it should do all that and not look like a big ugly utility obsessed POS that has no even the least some modicum of respecting the original VW/period design philosophy .. :) did i mention it should actually look good? :)


as for more, off the wall, out of the box stuff......

an optional easily reversable external power window motor that simply goes over the window crank shaft splines, like the old hitachi kits :)
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also some perfectly matched umbrellas and inserts to hold them inside the opening in the door everyone jams them into would be a nice accessory too :)
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people are already doing it...might as well make it as nice as a rolls royce ;-)
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Tristar Eric
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PostPosted: Wed Nov 19, 2025 3:55 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Here's a few renders so you can see the direction we're heading:

Nothing in stone yet, but we really like the idea of a cloth insert. Looks like there will be 2 versions, one for roll up windows and the other for power.

We really need to talk about speakers though. Is a 6" even what folks want? maybe a tweeter next to it?

Version 1
Image may have been reduced in size. Click image to view fullscreen.


Version 2
Image may have been reduced in size. Click image to view fullscreen.

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E1
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PostPosted: Wed Nov 19, 2025 4:03 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Honest input…

Looks great, design-wise… but waaay too modern-looking for vans averaging forty years old. Maybe offer a second, stock-appearing style like Metahacker suggested?

On a Tesla or other new car, they’d fit right in.

On a classic car, originality fits a broader market — as history has long proven by nearly all classic car aftermarket part sellers. Your second design fits the simplicity and era of VW design much better.

Know, too that in public formats like this, people tend to only comment if they love it. Those who don’t tend to say nothing, and that skews if not invalidates the entire process — to the presenter’s disadvantage in finding actual mass approval or disapproval.

Will add that the lower a speaker is, the less it’s heard. Perhaps angling it up towards the driver and passengers would avert some of this.
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Last edited by E1 on Wed Nov 19, 2025 4:49 pm; edited 1 time in total
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PostPosted: Wed Nov 19, 2025 4:42 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Tristar Eric wrote:

Version 1
Image may have been reduced in size. Click image to view fullscreen.


Version 2
Image may have been reduced in size. Click image to view fullscreen.


I want these but faced with tan corduroy and brown pleather accents Wink . I generally like a stock look but these would be nice and not permanent should someday the “Stock look” comes into fashion on Vanagons.

Love the idea and creativity of these door panels regardless of style. Most Vanagon's I know have all kinds of holes drilled in them and modifications. Why would a snap in door panel be any different. As mentioned above perhaps a retro looking door panel option might be nice.
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PostPosted: Wed Nov 19, 2025 5:35 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Maybe dump the vent at the back of door. 88 and newer they are blocked off and I’ve never seen anyone move the door anyway!

Someone could cut it out if they wanted it.

Stacy
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PostPosted: Wed Nov 19, 2025 8:06 pm    Post subject: Re: Modern door panels for Vanagon Reply with quote

Not linear enough. The radiuses are too large. Any way to add the pressed indentations similar to stock (and cloth inserts to match seats)?
The speaker/pocket looks ok (ish).

What type of materials do you plan to make the panels out of?

The biggest problem I have with the ABS type panels is the hard surface. A soft padded vinyl type panel will help absorb sound.
The ABS panels remind me of the birch wood panels I used in my Baywindow bus, made the inside of the cabin really loud.
Image may have been reduced in size. Click image to view fullscreen.


If you're thinking molded plastic it might make more sense to just make the speaker/pocket portion so owners can add to existing door panels.
Similar to what RMW is doing but lighter than the steel they use and closer to what VW used.
https://vancafe.com/door-pocket-pair-with-speaker-mount/
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PostPosted: Thu Nov 20, 2025 9:10 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

Not the best picture, but my Doka came with very basic vinyl door cards- no cutouts at all. I added 6” speakers at the bottom, and made a fabric panel (fabric over thin luan) to make the panels match the rest of the van and soften things up a bit. Had to add a spacer for the window crank to clear, and a spacer for the arm rest, but was pretty easy and I’m happy with it. I think adding some sort of fabric insert to the proposed panels would soften the look a lot and make it fit better. You could even just have some sort of insert that people could cover in their own fabric too.
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PostPosted: Thu Nov 20, 2025 9:26 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

I don’t know about Yous Guys (I’m still a Packer fan), but am curious just how many vans even utilize a stereo… probably “most” have a stereo (we don’t yet), meaning, any design that trades valuable storage space for a mandatory speaker area that serves no other purpose may not apply to many potential buyers — and/or those not using a 6” round, but using another size or shape, and/or a tweeter, Yada Yada Yada. Too many potential variations to presume a single 6” round — and designing in commitment of that.

VW’s solution of high speaker placement seems ideal to me, as does having as much storage as possible.

I added a second, stock cubby and use every single inch of both. Invaluable space.

Tristar, as a Creative for fifty years (and five months), I am sympathetic to hearing critiques from the masses. I get it. So hope you don’t mind the candor… but that said, threads like this can be equal parts productive and maddening, and why any creations thrown out there like this is like choosing a logo via a roundtable of viewers.

That almost never works, but hopefully the thread helps you anyway. In this case, the more input the better in finding what the majority wants, but the pitfalls can be deep indeed.

It's always a challenge to blend modern and retro. But it can be done, and I do it all the time in my own work.
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PostPosted: Thu Nov 20, 2025 10:20 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

Let's address a couple of things. One is design and the other is manufacturing.

Design. Lending or leaning toward a more factory look is a desirable feature we totally get it. Making panels that feel like they're at home, agreed. At the same time incorporating more modern features and addressing the short comings of the factory.

Manufacturing. Currently the options for door panels are aftermarket flat cnc cut, from a single sheet. Basic, boring, but fills a purpose and affordability.
Option 2 is a factory style replacement made exactly the way they were made originally, chip board, glued on vinyl, pressed accents. although the exact materials are not available but close enough for a stock look.

What we propose is a formed solution, because that's what we do. We have the ability to Thermoform the shape we want, add the details and make a more modern version. With the constraints of manufacturing we can only do so much, but a balance of new and old is where we are heading. It's hard to please everyone, and we accept that, but at the same time we are investing in making products for our hobby cars. Having choices is nice, modernizing is definitely a bonus in an older car. Follow along, we love the comments so far.

Here's a two factory door panels, one is a GL with roll ups, the other a Caravelle Carat with power.


Image may have been reduced in size. Click image to view fullscreen.



Image may have been reduced in size. Click image to view fullscreen.


On the topic of cloth inserts: Yes this is our intention, a drop in insert panel that can either accommodate roll up windows or power windows. You wrap it in the choice of materials you want.
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PostPosted: Thu Nov 20, 2025 10:36 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

E1 wrote:
how many vans even utilize a stereo… ... any design that trades valuable storage space for a mandatory speaker area ...to presume a single 6” round ...high speaker placement seems ideal to me,


To chime in on E1's earlier comment about angling the speakers upwards and the more recent ones about stereos, placement etc...

My wife has a 92 Geo Tracker and I have an 87 Suzuki Samurai, essentially the same vehicles. Both trucks have the same model of round Kicker speakers - her's has 4" in the dashboard POINTED TOWARD the front seats and 6" speakers facing toward the middle of the vehicle in the rear. Mine has 2 pairs of 6" speakers facing toward the the middle of the vehicle front (down low) and rear. My wife's sound system sounds SOOOOO MUCH BETTER than mine. Definitely consider making the speaker mounts so that they angle toward the driver's and passenger's ears rather than their ankles.

I personally don't need or want any more storage space in my van, particularly not hanging off of the front doors and not at the expense of a less original look or leg room. That's all personal preference though.

My van uses a stereo but its really just a convenient adaptor to play my phone through. I tried using a bluetooth speaker tied directly to my phone but the soundstage was horrible. If I could easily fit 8" or 6x9" speakers in the front and rear of my van I think I would notice a real improvement.


To add to what I wrote above, I have this in my Westy.
Image may have been reduced in size. Click image to view fullscreen.


I love the factory look but can't figure out why I haven't removed the storage pocket yet. The only things I keep in there is a tire pressure gage and MAYBE an ice scraper. I hate feeling it against my calf when I'm sprawled out for a relaxing drive - and for that reason I think the hard metal edges of the VC/RMW speaker mount pockets would drive me out of my mind - especially if the speaker sound quality wasn't signicantly better than stock.
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PostPosted: Mon Nov 24, 2025 8:31 am    Post subject: Re: Modern door panels for Vanagon Reply with quote

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Here is the sew fine door card I recently installed. It is WAY too thick in certain spots, required some real elbow grease to get it to all clip on and cranks and handles to sit properly. Still working on it. Get lots of compliments in real life about the door cards, some think it's stock.
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