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doc hopper Samba Member
Joined: December 08, 2006 Posts: 588 Location: California
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Posted: Wed Dec 05, 2007 6:38 am Post subject: Point A to Point B without a clutch |
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I have to get my girlfriend's 68 to the shop (about two miles, three stoplights) tomorrow. The clutch cable is hanging on by a thread (or two) so I figure I may be shifting without a clutch. I've done it in the past with various bugs, crashing through the gears, but I am told there is a way of "matching the engine speed to that of the transmission" to avoid the gear grinding.
So: I start in first, engine off, turn the starter and I'm now driving in first gear. Time for a shift to second: do I take the car out of gear and then estimate about what the rpm's should be and *gently* tug it into second, or do I *crash* it into gear? In a best case scenario, what should I be expecting to hear during the shift? No grinding, a little grinding?? Should I run the rpm's up and down as I shift, trying to find the right match to the ground speed? Any suggestions would be appreciated. |
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67jason Samba Member

Joined: August 28, 2005 Posts: 4741 Location: behind my back feet - Pittsburg CA
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Posted: Wed Dec 05, 2007 6:44 am Post subject: |
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slide the gear shift lever gently into the desired gear when the speedo needle is dead on the shift point marker for that gear. you may have to hold the revs up slightly to aid in engaging gears. i have found that the most difficult gear to get when shifting w/o the clutch is 2cd gear. just be gentle and if you have the rpms right it should just drop into place. _________________ 67 bug x3
67 ghia
64 bug |
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DrDarby Samba Member
Joined: May 12, 2004 Posts: 6541 Location: Northern Illinois
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Posted: Wed Dec 05, 2007 7:42 am Post subject: |
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Get the car up to the speed you'd shift up at, relax the throttle gently as you pull it out of gear and just keep moving the shifter right into the next gear. If you get hung up in neutral blip the throttle while gently moving the shifter and as the rpms are coming down the car will shift into the next gear. This is how you'd downshift also, pull it out of a higher gear into neutral, blip the throttle to match engine rpm to trans and slip it into the next lower gear. _________________ Midwest Autosavers, Inc. Crystal Lake, IL |
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Kelley Samba Member

Joined: April 03, 2003 Posts: 1432 Location: "Die Sonneküste" Crystal Beach, FL
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Posted: Wed Dec 05, 2007 7:52 am Post subject: |
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Or you can turn your hazard switch on, put it in first gear, and drive real slow for the 2 miles. I've done it when my shop was a mile or two from my house.
People will go around you. _________________ 74 rusto-custom type 1 Sedan - SOLD
ZRX1100c3, Mean Green - SOLD
Growler wrote: |
I hate people. Are you people? I hate you. |
Just trying to remember classic Samba quotes from the 'Days of Yore' |
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nightphorge Samba Member

Joined: November 23, 2006 Posts: 174 Location: Bel Air
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Posted: Wed Dec 05, 2007 7:58 am Post subject: |
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Or you could put the clutch cable in before driving it.... |
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piemat Snobbish Elite Volkswagen Fanatic

Joined: February 20, 2005 Posts: 911 Location: Texas
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Posted: Wed Dec 05, 2007 9:50 am Post subject: |
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nightphorge wrote: |
Or you could put the clutch cable in before driving it.... |
Clutch Cables are a PITA, I don't blame you for taking it to a shop. Thats one of those jobs I'd pay someone else to do. |
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goswald79 Samba Member

Joined: May 03, 2007 Posts: 158 Location: North Florida
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Posted: Wed Dec 05, 2007 10:32 am Post subject: |
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Never done it in my VW, but I've shifted with no clutch just for fun in my Subaru. I usually take out of gear, rev it up and put pressure on the gear until it slides in. It will only slide in when the speed is right. A little finness and you should be fine. _________________ 1970 Standard Beetle
1958 Beetle with Sunroof
2003 Subaru Impreza WRX
Give me Liberty, or give me Death! |
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Bugs'n'Pugs Samba Member

Joined: July 18, 2004 Posts: 1453 Location: Charleston, South Carolina USA
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Posted: Wed Dec 05, 2007 1:51 pm Post subject: Re: Point A to Point B without a clutch |
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doc hopper wrote: |
I have to get my girlfriend's 68 to the shop (about two miles, three stoplights) tomorrow. The clutch cable is hanging on by a thread (or two) so I figure I may be shifting without a clutch. I've done it in the past with various bugs, crashing through the gears, but I am told there is a way of "matching the engine speed to that of the transmission" to avoid the gear grinding.
So: I start in first, engine off, turn the starter and I'm now driving in first gear. Time for a shift to second: do I take the car out of gear and then estimate about what the rpm's should be and *gently* tug it into second, or do I *crash* it into gear? In a best case scenario, what should I be expecting to hear during the shift? No grinding, a little grinding?? Should I run the rpm's up and down as I shift, trying to find the right match to the ground speed? Any suggestions would be appreciated. |
Do you have a tow bar? _________________ 1978 Super Beetle Convertible (Project)
Post a Photo in the Forums
Rescue Man's Best Friend |
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J-Gaz. Samba Member
Joined: November 19, 2007 Posts: 743 Location: 253 Then, Now 206.
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Posted: Wed Dec 05, 2007 3:43 pm Post subject: |
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So the shifpt points non the speedometer wont really help. Its an old car and those are suggestions, chances are the engine isnt exactly the same as new so all that is out the window.
You now hve to rely on your ears, and the way the car feels as a whole.
sounds strainge, but its true. Hear is what yyou do:
You can little ms. sunshine it if you want or you can start it out of gear on a down grade and slide it in to first and go from there.
There should me NO GRINDING. if it grinds you need to adjust you throttle up or down. First to seccond is the hardest.
at the point where youd probobly use the clutch to up shift is where you should give it a little more gas, then slide it out of gear and let the Engine RPM's fall as you are simotainiously slide (Gentley) into the next gear. you should be aible to nurse it in. Slow and smooth. You might fell a hesitation, but there should be no grinding.
That is the basic Idea for up shifting. DOWN SHIFTING IS REALLY HARD!
so if you have to down shift, plan ahead. Tripple your folowing distance.
let the car slow itself down in what ever gear your in, then slide the gear shift to neautral and bring the RPM's up on the engine to match the speed of the trans. If you dont have a Tach, you have got to use your ears and know what 3k sound like or what 2500 sounds like. It is hard.
I drove truck for years so i know it can be done.
Dont do anything if your not willing to have it break, In that case get Tripple A (AAA). i pay 89 bucks a year to get 4 road side assit's a year with up to 100 mile of towing. Its worth it.
I've even bought a 74 bus that didnt run and had tripple A tow it home, no additional charge!
hope that helps.
J. |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 33055 Location: Hot Arizona
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bugninva Samba Member

Joined: December 14, 2004 Posts: 8858 Location: sound it out.
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Posted: Wed Dec 05, 2007 6:37 pm Post subject: |
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piemat wrote: |
nightphorge wrote: |
Or you could put the clutch cable in before driving it.... |
Clutch Cables are a PITA, I don't blame you for taking it to a shop. Thats one of those jobs I'd pay someone else to do. |
yeah it's a tough ten minute job... _________________
[email protected] wrote: |
With a show of hands, who has built over 1000 engines in the last 25 years? Anyone? |
GEX has. Just sayin |
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nebe Samba Member

Joined: October 08, 2007 Posts: 450 Location: Rhode Island
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Posted: Wed Dec 05, 2007 7:39 pm Post subject: |
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i drove my bus form rochester NY to newport RI with no clutch cable.. in the snow.
its really not that hard |
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ach60  Samba Member
Joined: May 14, 2001 Posts: 4137 Location: Santa Maria
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Posted: Thu Dec 06, 2007 12:00 am Post subject: |
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bugninva wrote: |
piemat wrote: |
nightphorge wrote: |
Or you could put the clutch cable in before driving it.... |
Clutch Cables are a PITA, I don't blame you for taking it to a shop. Thats one of those jobs I'd pay someone else to do. |
yeah it's a tough ten minute job... |
Somehow I don't think removing the pedal assembly, routing a clutch cable,
threading the nut onto it, and final adjusting including a test drive can be done in 10 minutes.
But maybe your car has that custom rust hole that allows installing the clutch cable from under the car.
http://www.thesamba.com/vw/forum/album_page.php?pic_id=318550 _________________ Good Luck
Al |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 33055 Location: Hot Arizona
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Posted: Thu Dec 06, 2007 1:50 am Post subject: |
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I would say 45 minute job, including putting the jack, jackstands, and tools away. I have done this without jacking it up, tougher fit. Last time I did this it was at a store parking lot 1 mile from the house, and while replacing it I found the clutch hook was practically worn through, so I had to get one of those a week later and do it again. _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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Gary Person of Interest
Joined: November 01, 2002 Posts: 17069 Location: 127.0.0.1
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Posted: Thu Dec 06, 2007 6:11 am Post subject: |
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ach60 wrote: |
bugninva wrote: |
piemat wrote: |
nightphorge wrote: |
Or you could put the clutch cable in before driving it.... |
Clutch Cables are a PITA, I don't blame you for taking it to a shop. Thats one of those jobs I'd pay someone else to do. |
yeah it's a tough ten minute job... |
Somehow I don't think removing the pedal assembly, routing a clutch cable,
threading the nut onto it, and final adjusting including a test drive can be done in 10 minutes.
But maybe your car has that custom rust hole that allows installing the clutch cable from under the car.
http://www.thesamba.com/vw/forum/album_page.php?pic_id=318550 |
I don't remember the pedal assy having to be removed when replacing the clutch cable. Then again, I'm weird. _________________ West Virginia State Board of Education v. Barnette, 319 U.S. 624 (1943) |
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doc hopper Samba Member
Joined: December 08, 2006 Posts: 588 Location: California
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Posted: Thu Dec 06, 2007 6:45 am Post subject: Point A to Point B |
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Thanks for the insights and suggestions. I took my 70 out yesterday to practice the "art" of shifting without a clutch and it worked pretty good. Not looking forward to today's adventure with the 68 because I noticed yesterday that there is some pretty heavy roadwork going on for the whole stretch I'll have to traverse to get to the shop.
While on the clutch topic: this 68 is a conversion from auto-stick and really eats up clutch cables. Two or three a year in fact. They always break at the same place, at the back end right where the strands fasten to the threaded part. I eventually determined that part of the problem was a chewed up wingnut that would lock in place and force the cable to twist, but that's been corrected and still this current cable lasted only 2 and half years (32,000 miles). The one on my 70 hasn't been changed in 10 years. Is this a common problem with auto-stick conversions? |
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Gary Person of Interest
Joined: November 01, 2002 Posts: 17069 Location: 127.0.0.1
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Posted: Thu Dec 06, 2007 8:06 am Post subject: |
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Sounds like the conversion wasn't performed properly. Should have left it as is  _________________ West Virginia State Board of Education v. Barnette, 319 U.S. 624 (1943) |
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bugninva Samba Member

Joined: December 14, 2004 Posts: 8858 Location: sound it out.
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Posted: Thu Dec 06, 2007 2:02 pm Post subject: |
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ach60 wrote: |
Somehow I don't think removing the pedal assembly, routing a clutch cable,
threading the nut onto it, and final adjusting including a test drive can be done in 10 minutes.
But maybe your car has that custom rust hole that allows installing the clutch cable from under the car.
http://www.thesamba.com/vw/forum/album_page.php?pic_id=318550 |
that would be the problem...you are "thinking" i have "done"... put one on less than six months ago...about ten minutes....as i said... (if you actually know what you are doing, you don't need a "test drive"...you install, adjust and drive...i hope you have more faith in your abilities than it seems, if not, leave your brakes for others...stick to the two day clutch cable jobs... ) _________________
[email protected] wrote: |
With a show of hands, who has built over 1000 engines in the last 25 years? Anyone? |
GEX has. Just sayin |
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J-Gaz. Samba Member
Joined: November 19, 2007 Posts: 743 Location: 253 Then, Now 206.
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Posted: Thu Dec 06, 2007 2:33 pm Post subject: |
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Hey Doc-
If you like your car, and its consistantly needing work (like all old air cooled rides) Get Tripple A (AAA).
Saved my life on a run from Gig Harbor WA to Port Townsend WA.
Somehow my points exploded in my dist. (that was my backup set, the first ones i swaped up there long story) in Siverdale. My house was 68 miles from there. They towed me no problem.
I did get a rad pic of my bug on the back of the tow truck though!!!
Seriously, especially since you have consistant issues with the cable
Tripple A (AAA) is rad!
Justin. |
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LordLeverette Samba Member

Joined: October 19, 2007 Posts: 143 Location: Orlando
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Posted: Thu Dec 06, 2007 4:50 pm Post subject: |
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kelwa2 wrote: |
Or you can turn your hazard switch on, put it in first gear, and drive real slow for the 2 miles. I've done it when my shop was a mile or two from my house.
People will go around you. |
People go around you no matter what. (if youre in a bug/bus)
Anyway, keep to the sidestreets and first gear. |
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