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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Thu Jul 11, 2019 2:28 pm Post subject: 5 bolt wheel template |
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Can someone point me to 'full scale' template for the hole positions on an OEM VW 5 bolt wheel? I'm trying to layout the 'precise' center point of holes ...that's about all I can explain. _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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mukluk Samba Member

Joined: October 18, 2012 Posts: 7452 Location: Clyde, TX
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Posted: Thu Jul 11, 2019 3:49 pm Post subject: Re: 5 bolt wheel template |
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How about a spare tire or a drum on the car? Conversely, they're a set of five holes 205mm apart on center in a pentagon form (internal angle of 108 degrees). _________________ 1960 Ragtop w/Semaphores "Inga" |
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shakers73 Samba Member

Joined: June 14, 2011 Posts: 826 Location: Saltville, Va
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Thu Jul 11, 2019 5:17 pm Post subject: Re: 5 bolt wheel template |
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I've already made a rudimentary adapter plate for my manual tire changer ..so I can get that far. But I need something VERY precise, and with about a 1/4 inch hole in the EXACT center of the plate. The reply with the geometry sounds interesting ....I see if I can give that a go.
_________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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emanchester Samba Member
Joined: December 17, 2004 Posts: 117
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Posted: Fri Jul 12, 2019 4:08 pm Post subject: Re: 5 bolt wheel template |
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I can try and 3d print something for you if you want. I'm not sure how much it cost to mail to canada though. It can be made pretty thin and flexible or a little thicker and not flexible. Let me know if you are interested |
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Fri Jul 12, 2019 7:22 pm Post subject: Re: 5 bolt wheel template |
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I guess I should explain to you guys what I'm trying to do: this is a continuation of my quest to make my own narrow white-wall tires. The idea is to set something up, fastened to the 'exact' center of the wheel, and make a 'compass' that will have a variable length arm (perhaps a single tripod leg?) to which I can attach the paint applicator. I realized today that I could probably find the dead-center of the wheel by trial & error ...and once found, make a permanent mount/swivel point to which to attach the arm. I have found several makers of wide-tip (18mm) white acrylic paint markers. I would fashion a way to attach the marker to the outer end of the arm, and then rotate it around to paint the whitewall. I want a repeatable process for future touch-up. 'Sharpie' actually makes these markers ...they're sold at Home Depot. I did a test marking on an old tire last fall and have subjected it to some pretty extreme weather conditions and it seems be holding up pretty well. So, thanks emanchester, for the 3D printing idea ...but I think I'll be able to MacGyver something together. (now comes all the "you're crazy, it will never work" comments!!) _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6137 Location: Seattle
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Posted: Fri Jul 12, 2019 7:34 pm Post subject: Re: 5 bolt wheel template |
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The diameter of the bolt circle is exactly 205mm. The pattern is 5 holes each 72 degrees apart. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
Last edited by EVfun on Fri Jul 12, 2019 9:12 pm; edited 1 time in total |
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mukluk Samba Member

Joined: October 18, 2012 Posts: 7452 Location: Clyde, TX
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Posted: Fri Jul 12, 2019 7:36 pm Post subject: Re: 5 bolt wheel template |
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Fasten your paint marker to/into one end of a 2x4 with a sturdy base attached at the opposite that you can place on the floor. Jack the wheel you wish to paint off the ground to the level necessary to align your paint marker where you want your thin whitewall, move the marker into contact with the sidewall, then spin the wheel. Repeat for the other wheels. _________________ 1960 Ragtop w/Semaphores "Inga" |
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Fri Jul 12, 2019 8:12 pm Post subject: Re: 5 bolt wheel template |
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mukluk wrote: |
Fasten your paint marker to/into one end of a 2x4 with a sturdy base attached at the opposite that you can place on the floor. Jack the wheel you wish to paint off the ground to the level necessary to align your paint marker where you want your thin whitewall, move the marker into contact with the sidewall, then spin the wheel. Repeat for the other wheels. |
Yeah ....I've tried the 'spin the wheel' while on the car method ...just can't get a steady enough connection / setup because the wheel is suspended at an angle and you have to keep adjusting, etc. _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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REDKAFER Samba Member

Joined: July 18, 2006 Posts: 90 Location: New York
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Posted: Fri Jul 12, 2019 9:01 pm Post subject: Re: 5 bolt wheel template |
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I would try the same method that most tire shops use for balancing... just a cone.
Get a cone of some material (wood?) and the wheel will self-center. you'll need a cone approximately 180mm in diameter at its widest point. The tire shops around me need me to bring in my 5x205 to 4x130 adapter to balance tires because they dont have cones large enough without making me drive to the "truck specific" shops.
lol |
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Fri Jul 12, 2019 10:42 pm Post subject: Re: 5 bolt wheel template |
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I already have a 'cone' ...in the form of a Harbour Freight portable wheel balancer ..again, too unstable for what I need. I think having the wheel fixed, on a flat surface, with the marker able to move around the wheel (rather than having the wheel move around the marker) is a more practical way to go.
www.harborfreight.com/portable-wheel-balancer-39741.html _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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calvinater Samba Member

Joined: September 06, 2014 Posts: 3564 Location: 802 The Pointless Forrest
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Posted: Sat Jul 13, 2019 6:38 am Post subject: Re: 5 bolt wheel template |
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Try looking for a router jig for making circles. They have a center pivot and precisely spaced holes for different diameters. Should get you started. _________________ "Albatross"! |
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Sun Jul 14, 2019 3:31 pm Post subject: Re: 5 bolt wheel template |
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calvinater wrote: |
Try looking for a router jig for making circles. They have a center pivot and precisely spaced holes for different diameters. Should get you started. |
That's a good suggestion!! I've checked out several router jigs online, and I can certainly learn from the way they are set up ...especially some of the DIY versions. _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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bnam Samba Member
Joined: July 02, 2006 Posts: 3457 Location: El Dorado Hills CA/ Bangalore, India
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Posted: Tue Oct 29, 2019 5:25 am Post subject: Re: 5 bolt wheel template |
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Digger, Did you finish this? I'm interested and would like to see a pic of your set up. Also, where did you get the marker pens from? How many did you need per wheel? _________________ 1971 1302LS Convertible (RHD) owned since '74
Click to view image
1965 Karmann Ghia Coupe - under restoration
1966 Fiat 1500 Cabrio (with 1600 Twin cam)
1952 Citroen TA 11BL |
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runamoc  Samba Member

Joined: June 19, 2006 Posts: 6094 Location: 37.5N 77.1W
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Posted: Tue Oct 29, 2019 7:08 am Post subject: Re: 5 bolt wheel template |
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mukluk wrote: |
How about a spare tire or a drum on the car? Conversely, they're a set of five holes 205mm apart on center in a pentagon form (internal angle of 108 degrees). |
Some are doing it all wrong. Here is how to measure bolt patterns.
_________________ Daily driver: '69 Baja owned 45 yrs - Plan B: '72 Ghia
Yard Art: 2 Sandrails
Outback: '69 Ghia - '68,'69,'70,'72 Beetle - '84 Scirocco, GTI - Pair of '02 Golfs- '80 Rabbit Diesel
VW Wiring = It's just wires |
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Digger89L Samba Member

Joined: May 16, 2013 Posts: 1130 Location: Western Canada (SK)
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Posted: Tue Oct 29, 2019 8:02 am Post subject: Re: 5 bolt wheel template |
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I've decided that its easier to use the center of the wheel, as opposed to using the bolt holes, to line up a pivot. The problem now is finding wide tip white paint markers .....lots of sources for wide tip, black markers ....but not white paint markers. I ordered 5 (minimum for a special order) from a local supplier, but they turned out to be some kind of crayon, not a paint marker. $50 ....and I can't return them. So ....does ANYONE know a source for a 3/4 inch tip, white paint marker? _________________ "If you can't fix it with pop rivets, crazy glue and duct tape, or hold it together with zip ties, velcro or magnets, it REALLY is broken." |
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mukluk Samba Member

Joined: October 18, 2012 Posts: 7452 Location: Clyde, TX
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Posted: Tue Oct 29, 2019 10:38 am Post subject: Re: 5 bolt wheel template |
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runamoc wrote: |
Some are doing it all wrong. Here is how to measure bolt patterns. |
Whoops.  _________________ 1960 Ragtop w/Semaphores "Inga" |
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