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duginabug
Samba Member
Joined: June 06, 2007
Posts: 481
Location: Washington State
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 Posted: Wed Aug 12, 2009 9:09 pm Post subject: Early headlight bucket assembly made easy. |
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Well I disassembled my headlight assemblies, cleaned what needed to be cleaned, painted what needed painting, and replaced what needed to be replaced. As I reassembled them I took some photos, and thought I’d provide a step-by-step reassembly process for those who might need help. I’m sure there are several ways to do this, and probably even better ways, but this is what worked for me and I have to say, their quite easy to put together. I’m not too sure about the correct terminology for each part, but I’m sure you’ll get the idea. So…here we go.
First I must stress safety. SAFETY GLASSES to be more specific. I had one of those little retaining springs shoot out while trying to put it in and all I felt was my hair move as it whizzed past my head. Then it ricochet off the ceiling and I lost track of it. Damn thing bout chased me out the shop before it came to rest. I did have my birth control goggles on though.
While we're on the subject of those little retaining springs: There are many opinions about what shape, how many, where they go, etc. etc. The ones you see in these photos are from WW. They are all the same and I use seven per side. Seems to work just fine. If you have different springs by all means use them. The principle is still the same.
These are the parts you will need.
In another post, 62donb mentions putting the assembly in your lap for this next step. VERY good idea. Works quite well.
http://www.thesamba.com/vw/forum/viewtopic.php?t=237449&highlight=headlight+assembly
Hope this helps someone. Good luck.
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1960 Sedan. L349 Jade Green. |
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vdubtt
Samba Member
Joined: June 03, 2009
Posts: 74
Location: Binghamton NY
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| Posted: Wed Aug 12, 2009 10:38 pm Post subject: |
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| where were you a week ago! haha amazing post thanks defff should be a stickyyyyyy! |
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vdubtt
Samba Member
Joined: June 03, 2009
Posts: 74
Location: Binghamton NY
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| Posted: Wed Aug 12, 2009 10:45 pm Post subject: |
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duginabug makes a good point.... i want to say this to all you dubbers out there. wear thoes damn saftey glasses
i have about 10 pairs and throw when they get scratched i just toss them.
Im going to be a technology teacher and my stupidity has landed me in the hospital MANY TIMES
watch out for aluminum because they cant pull it out of your eye with a magnet... trust me.....
not only saftey glasses but wear a welding helmet!! and gear!
wearing a white tee shirt and welding is not good. i burned my eyes because the reflection of welding shot under the helmet.
i woke up and i couldnt open my eyes because they had completley crusted over! |
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TailTip
Samba Member
Joined: July 08, 2006
Posts: 644
Location: Western Washington
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| Posted: Wed Aug 12, 2009 10:58 pm Post subject: |
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| Good post. |
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Gary
Person of Interest
Joined: November 01, 2002
Posts: 17069
Location: 127.0.0.1
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| Posted: Thu Aug 13, 2009 8:47 am Post subject: |
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Is there a source for the retaining spring? They look exactly like the springs that hold the glass for a set of foglights I have, and I lost one. Otherwise, this is a fantastic write-up.
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West Virginia State Board of Education v. Barnette, 319 U.S. 624 (1943) |
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duginabug
Samba Member
Joined: June 06, 2007
Posts: 481
Location: Washington State
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| Posted: Thu Aug 13, 2009 8:51 am Post subject: |
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| Icy wrote: |
| Is there a source for the retaining spring? They look exactly like the springs that hold the glass for a set of foglights I have, and I lost one. Otherwise, this is a fantastic write-up. |
This is where i got mine.
http://wolfsburgwest.com/cart/DetailsList.cfm?ID=111941125
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1960 Sedan. L349 Jade Green. |
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'64cal lookdub
1200 Deluxe
Joined: May 29, 2004
Posts: 1723
Location: TX
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| Posted: Thu Aug 13, 2009 9:15 pm Post subject: |
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| Great write-up, I know first hand how dangerous these little retaining springs can be, lots of tension! |
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Scott65Beetle
Samba Member
Joined: March 08, 2009
Posts: 237
Location: Indpls
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| Posted: Wed Nov 11, 2009 2:25 pm Post subject: |
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| Thanks to your pics and explanation this was a snap. Hats off to duginabug |
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Culito
11010101
Joined: December 07, 2006
Posts: 5875
Location: Columbia Missourah
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| Posted: Wed Nov 11, 2009 5:57 pm Post subject: |
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I just re-assembled mine, but it is a different style (has the adjusters in the 2 and 8 o'clock positions). Same basic method, though...
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© CJ Industries, Inc.
'64 standard w/2.0L type 4
'62 bug
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duginabug
Samba Member
Joined: June 06, 2007
Posts: 481
Location: Washington State
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| Posted: Thu Nov 12, 2009 1:47 am Post subject: |
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Great! I'm glad to see somebody found it useful.
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Sid Vicious
Samba Member
Joined: February 03, 2008
Posts: 512
Location: Queen Creek, AZ
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| Posted: Thu Nov 12, 2009 4:14 am Post subject: |
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Great write up. The trouble I had with my new assemblies was the damned seal. It would NOT stay in place... The springs were fun, but I only had one or two go sproinging off and get lost  |
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Kafer66
Samba Member
Joined: November 01, 2008
Posts: 201
Location: Tacoma, WA
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| Posted: Sun Jan 03, 2010 1:04 pm Post subject: |
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Mine are missing the tension springs on the adjusters. Where can i get them? Im not finding them at WW.
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BWD
Samba Mailman
Joined: August 23, 2002
Posts: 2154
Location: In bed.
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| Posted: Sun Jan 03, 2010 1:10 pm Post subject: |
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| Kafer66 wrote: |
| Mine are missing the tension springs on the adjusters. Where can i get them? Im not finding them at WW. |
Look again!
http://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111941125
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BWD
JHC
member #2850
1966 Beetle
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Kafer66
Samba Member
Joined: November 01, 2008
Posts: 201
Location: Tacoma, WA
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| Posted: Sun Jan 03, 2010 1:19 pm Post subject: |
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This is the one im missing, on both sides. I cant adjust my lights.
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Kafer66
Samba Member
Joined: November 01, 2008
Posts: 201
Location: Tacoma, WA
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BWD
Samba Mailman
Joined: August 23, 2002
Posts: 2154
Location: In bed.
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| Posted: Sun Jan 03, 2010 9:43 pm Post subject: |
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I'd get them if I were you, they look the same to me!
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BWD
JHC
member #2850
1966 Beetle
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Ketterer
Samba Member
Joined: November 02, 2005
Posts: 106
Location: Costa Mesa, CA
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| Posted: Sun Jan 03, 2010 10:14 pm Post subject: |
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Thanks for this thread. I pieced together my headlights with parts from swap meets so I've never really seen a complete set. Till now I had no idea how to install the lens seal. I guess I'm missing the headlight assembly gaskets too.
http://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111941191 |
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old_n_slo
Samba Member
Joined: August 08, 2009
Posts: 269
Location: Air-id-zona
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| Posted: Mon Jan 04, 2010 9:23 pm Post subject: |
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Very nice writeup! I'm doing mine right now and am in the middle of the paint process.
Don't forget the rubber drain tube in the fender bucket.
Jeff |
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onesweet63
Samba Member
Joined: October 26, 2009
Posts: 46
Location: columbus ohio
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| Posted: Thu Jan 07, 2010 11:43 pm Post subject: what color do i paint my 63 headlight buckets |
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| im restoring my 63 headlights and no one around me can tell me what color to paint the inside of the bucket |
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EverettB 
Administrator
Joined: April 11, 2000
Posts: 71093
Location: Phoenix 602
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