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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Mon Aug 24, 2009 8:30 pm Post subject: Oil Cooler Seals leaking.... Again. |
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I replaced the oil cooler seals this weekend after the ones I put in three months ago totally failed. I had left my car for 2 weeks while I went on vacation and came home to a poorly running motor and a massive douching from the oil cooler seals. I replaced the oil cooler seals and checked for cracks in the cooler. There were none. Today I took the car for a drive and voila!- the cooler seals are leaking again. Not nearly as much as before, but still a wet spot on top of the motor- which can only get worse not better. What the hell do I do now? _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
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JSMskater Samba Grease Gorilla

Joined: February 01, 2006 Posts: 5362 Location: Murrieta California
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Posted: Mon Aug 24, 2009 8:40 pm Post subject: Re: OIl Cooler Seals leaking.... Again. |
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jimmynotch wrote: |
I replaced the oil cooler seals this weekend after the ones I put in three months ago totally failed. I had left my car for 2 weeks while I went on vacation and came home to a poorly running motor and a massive douching from the oil cooler seals. I replaced the oil cooler seals and checked for cracks in the cooler. There were none. Today I took the car for a drive and voila!- the cooler seals are leaking again. Not nearly as much as before, but still a wet spot on top of the motor- which can only get worse not better. What the hell do I do now? |
you sure you have the right seals/cooler combo? do you have the bracket/spacer/plate thingie that keeps you from over tightening the cooler and squishing the seals too much? _________________ 71 Squareback-FI -- 73 Bay (subaru powered)
TOOB Member #3
I make D-jet FI connectors |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Mon Aug 24, 2009 8:58 pm Post subject: Re: OIl Cooler Seals leaking.... Again. |
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JSMskater wrote: |
you sure you have the right seals/cooler combo? do you have the bracket/spacer/plate thingie that keeps you from over tightening the cooler and squishing the seals too much? |
No I am not sure that I have the right seal/cooler combo. I was under the assumption they were universal. And there was no bracket/spacer/plate thingy (is that a technical term? ). What is there to prevent over tightening are three thick washer/spacer thingys that go between the case and cooler on each bolt. Should I have used some gasket sealer of some sort? _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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Tram Samba Socialist

Joined: May 02, 2003 Posts: 23034 Location: Northwest of Normal
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Posted: Mon Aug 24, 2009 9:00 pm Post subject: Re: OIl Cooler Seals leaking.... Again. |
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jimmynotch wrote: |
JSMskater wrote: |
you sure you have the right seals/cooler combo? do you have the bracket/spacer/plate thingie that keeps you from over tightening the cooler and squishing the seals too much? |
No I am not sure that I have the right seal/cooler combo. I was under the assumption they were universal. And there was no bracket/spacer/plate thingy (is that a technical term? ). What is there to prevent over tightening are three thick washer/spacer thingys that go between the case and cooler on each bolt. Should I have used some gasket sealer of some sort? |
NO GASKET SEALER. If you want to try a different cooler, PM me. I may have the bracket also. I'll see if I have something cooler- wise in the AM. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
Those who can- do.
Those who can't? Subaru. |
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rosevillain Samba Member
Joined: December 28, 2005 Posts: 1338 Location: roseville, ca
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Posted: Mon Aug 24, 2009 9:38 pm Post subject: |
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If you have the early case (single relief), and an early cooler, use the thick seals with the spacers. If you have a late case and cooler, use the thin seals without the spacers. If you have a late case and early cooler, or an early case and late cooler, use the adapter seals. Late has 10mm holes, early has 8mm holes in both the case and the cooler. |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Mon Aug 24, 2009 9:40 pm Post subject: |
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But the cooler looks brand f'ing new. I mean I scotch brighted it and put on my reading glasses looking for cracks. Nothing. Bad seals again, maybe? And why no sealer? _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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Tram Samba Socialist

Joined: May 02, 2003 Posts: 23034 Location: Northwest of Normal
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Posted: Mon Aug 24, 2009 10:24 pm Post subject: |
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jimmynotch wrote: |
But the cooler looks brand f'ing new. I mean I scotch brighted it and put on my reading glasses looking for cracks. Nothing. Bad seals again, maybe? And why no sealer? |
The sealer can come off and plug the cooler. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
Those who can- do.
Those who can't? Subaru. |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Mon Aug 24, 2009 10:39 pm Post subject: |
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I do not remember which, but I can look in the morning.
One style cooler has the part number stamped, and the other does not.
But right now, it is late and I do not remember which is which. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Mon Aug 24, 2009 11:17 pm Post subject: |
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Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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Tram Samba Socialist

Joined: May 02, 2003 Posts: 23034 Location: Northwest of Normal
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Posted: Mon Aug 24, 2009 11:21 pm Post subject: |
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jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
Those who can- do.
Those who can't? Subaru. |
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JSMskater Samba Grease Gorilla

Joined: February 01, 2006 Posts: 5362 Location: Murrieta California
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Posted: Mon Aug 24, 2009 11:24 pm Post subject: |
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Tram wrote: |
jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. |
I'll second that. Sealant is farking terrible, it goes everywhere you DONT want it to and fails to seal what you DID want it to. just get the right seal/cooler combo and use the bracket and you won't have any leaks. _________________ 71 Squareback-FI -- 73 Bay (subaru powered)
TOOB Member #3
I make D-jet FI connectors |
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Tram Samba Socialist

Joined: May 02, 2003 Posts: 23034 Location: Northwest of Normal
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Posted: Mon Aug 24, 2009 11:26 pm Post subject: |
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JSMskater wrote: |
Tram wrote: |
jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. |
I'll second that. Sealant is farking terrible, it goes everywhere you DONT want it to and fails to seal what you DID want it to. just get the right seal/cooler combo and use the bracket and you won't have any leaks. |
Plus, I'm pretty damn sure that sealant is not '1500 Club' approved! _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
Those who can- do.
Those who can't? Subaru. |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Mon Aug 24, 2009 11:51 pm Post subject: |
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Tram wrote: |
JSMskater wrote: |
Tram wrote: |
jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. |
I'll second that. Sealant is farking terrible, it goes everywhere you DONT want it to and fails to seal what you DID want it to. just get the right seal/cooler combo and use the bracket and you won't have any leaks. |
Plus, I'm pretty damn sure that sealant is not '1500 Club' approved! |
Well I am certainly glad that Unkie Trammy and JMSkatard can flip me a bunch of crap over the issue of sealant. Fine. No f-ing sealand. But one of you two better help fix the problem rather than sit back in your easy-chairs driving the keyboard in your underpants. _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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JSMskater Samba Grease Gorilla

Joined: February 01, 2006 Posts: 5362 Location: Murrieta California
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Posted: Tue Aug 25, 2009 12:14 am Post subject: |
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jimmynotch wrote: |
Tram wrote: |
JSMskater wrote: |
Tram wrote: |
jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. |
I'll second that. Sealant is farking terrible, it goes everywhere you DONT want it to and fails to seal what you DID want it to. just get the right seal/cooler combo and use the bracket and you won't have any leaks. |
Plus, I'm pretty damn sure that sealant is not '1500 Club' approved! |
Well I am certainly glad that Unkie Trammy and JMSkatard can flip me a bunch of crap over the issue of sealant. Fine. No f-ing sealand. But one of you two better help fix the problem rather than sit back in your easy-chairs driving the keyboard in your underpants. |
We can tell you what to do but you gotta do the wrench turnin' buddy. pull that cooler off and replace the seals with the right combo! _________________ 71 Squareback-FI -- 73 Bay (subaru powered)
TOOB Member #3
I make D-jet FI connectors |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Tue Aug 25, 2009 12:26 am Post subject: |
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JSMskater wrote: |
pull that cooler off and replace the seals with the right combo! |
What is the right combo? which cooler with which seals matched to the case I have? _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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JSMskater Samba Grease Gorilla

Joined: February 01, 2006 Posts: 5362 Location: Murrieta California
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Posted: Tue Aug 25, 2009 12:34 am Post subject: |
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jimmynotch wrote: |
JSMskater wrote: |
pull that cooler off and replace the seals with the right combo! |
What is the right combo? which cooler with which seals matched to the case I have? |
whats the code stamped on your case? (the one printed on the top nearish the fuel pump right along the seam in the case) that's the first step in determining what you have. the second is finding the part number on your cooler. (Russ was talking about that earlier) this will tell us if you have an early cooler and case, a late cooler and case, or some combination between the two. Then we can recommend the correct seal and whether or not you need the bracket/spacer. kapeesh? _________________ 71 Squareback-FI -- 73 Bay (subaru powered)
TOOB Member #3
I make D-jet FI connectors |
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rosevillain Samba Member
Joined: December 28, 2005 Posts: 1338 Location: roseville, ca
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Posted: Tue Aug 25, 2009 1:08 am Post subject: |
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The right seals fit in the cooler and the case without having to force them. The holes are either 8mm or 10mm.
My guess is that you have an old case and a new cooler. |
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Tram Samba Socialist

Joined: May 02, 2003 Posts: 23034 Location: Northwest of Normal
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Posted: Tue Aug 25, 2009 9:41 am Post subject: |
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jimmynotch wrote: |
Tram wrote: |
JSMskater wrote: |
Tram wrote: |
jimmynotch wrote: |
Russ- What does the difference in oil coolers have to do with? Type of seal to use or something else? And if I used a VERY conservative amount of sealant... |
I'll make you a smokin' deal you can't refuse.
If you can show me sealer on the oil cooler seals in the parts book, and give me a part number, I'll let you use it. Deal? Don't go pestering Uncle Wolfie when Uncle Tram says "NO!!!"
Seriously. Let's get to the bottom of your problem and FIX IT. Sealant is for American cars. |
I'll second that. Sealant is farking terrible, it goes everywhere you DONT want it to and fails to seal what you DID want it to. just get the right seal/cooler combo and use the bracket and you won't have any leaks. |
Plus, I'm pretty damn sure that sealant is not '1500 Club' approved! |
Well I am certainly glad that Unkie Trammy and JMSkatard can flip me a bunch of crap over the issue of sealant. Fine. No f-ing sealand. But one of you two better help fix the problem rather than sit back in your easy-chairs driving the keyboard in your underpants. |
I don't wear underpants. Have you forgotten so soon? _________________ Немає виправдання для війни! Я з Україною.
Bryan67 wrote: |
Just my hands. And a little lube. No tools. |
Those who can- do.
Those who can't? Subaru. |
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Back to top |
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Russ Wolfe Samba Member

Joined: October 08, 2004 Posts: 25187 Location: Central Iowa
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Posted: Tue Aug 25, 2009 9:50 am Post subject: |
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And I have my blue work pants on.
The difference in the coolers, is in the size of the oil passages.
This determines which seals to use.
8mm case, 8mm cooler = thick cooler seals, and 2mm thick washers.
10mm case, 10mm cooler = thin cooler seals, and no washers.
10mm case, 8mm cooler = special seals with the washers in the kit.
8mm case and 10mm cooler = special seals with no washers. _________________ Society is like stew. If you don't keep it stirred up, you end up with a lot of scum on the top!--Edward Abbey
Gary: OK. Ima poop. |
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jimmynotch Samba Member

Joined: February 11, 2003 Posts: 2901 Location: sacramento
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Posted: Tue Aug 25, 2009 10:56 am Post subject: |
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So then I will go look at the case number and the oil cooler number and hopefully we can figger it out. Spacers, washers, seals, oh my! _________________ Jim in Sacto -
my wonderful loving supportive wife wrote: |
You guys are dorks. |
1965 1500-S Notchback --"Maggy"
1971 Type 2 Double Cab --"George"
TOOB member #2 |
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