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markf1 Samba Member

Joined: September 21, 2019 Posts: 286 Location: Colorado
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Posted: Mon Jul 06, 2020 2:15 pm Post subject: 15” spare in clamshell |
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We are going from the stock 14” to 15” wheels. Going to put bfgoodrich T/A KO2 215/75/r15 tires on. Will that wheel/tire fit in the under van spare tire clamshell.
Maybe if deflated?
Or is there a modification that can be made to the clamshell to allow for the larger wheel?
Thanks! _________________ 1986 Westfalia Syncro
2.1 L Waterboxer
Some Westy supported adventure photos:
https://www.openrangeimaging.com/adventure.html |
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4581 Location: Chicago
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Posted: Mon Jul 06, 2020 2:45 pm Post subject: Re: 15” spare in clamshell |
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Several threads on modifying the hardware to lower the Clamshell for sure.
There are also different tire carriers to take the place of the stock one.
I have one I bought here on Samba to fit our 205/65/15” tires.
_________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto |
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wesitarz Samba Member
Joined: August 20, 2012 Posts: 1734 Location: Victoria,B.C.Canada
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Posted: Mon Jul 06, 2020 3:38 pm Post subject: Re: 15” spare in clamshell |
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205/65/15 using the original clamshell dropped at the rear bolts using U-bolts and the two wire brackets removed. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Mon Jul 06, 2020 3:44 pm Post subject: Re: 15” spare in clamshell |
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Search "15 spare in clamshell" returns a long list of Samba threads.
https://www.thesamba.com/vw/search.php?q=15%20spare%20clamshell
including (ahem) Modified spare tire clamshell to hold BFG 215/75R15  _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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markf1 Samba Member

Joined: September 21, 2019 Posts: 286 Location: Colorado
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Posted: Mon Jul 06, 2020 4:36 pm Post subject: Re: 15” spare in clamshell |
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Thank you all.
jrftype7 - where did you get that carrier? I cannot find it. Looks like the Van Cafe one
Sodo - I had just started going thru 11 pages of search results for “spare tire carrier” when I got you replies. I recognize that should have been my first step. I will go thru the threads and try to determine what is best for us.
I think the van cafe carrier may be best solution for us. From reading here, I’m not,100% certain it would work with the 215/75/r15 bfgoodrich T/A KO 2. I think van cafe may know the answer and I will ask. The VC carrier is out of stock for @4 weeks.
Also not sure if we may need the steering rod protector that is often mentioned.
This kit for modifying the clamshell looks very good and very reasonably priced. Going to give that route some equal consideration. It appears one issue is the reduced ground clearance.
https://www.thesamba.com/vw/classifieds/detail.php?id=1927581
A lot to get sorted but will get there. Thanks to all! _________________ 1986 Westfalia Syncro
2.1 L Waterboxer
Some Westy supported adventure photos:
https://www.openrangeimaging.com/adventure.html |
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4581 Location: Chicago
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Posted: Mon Jul 06, 2020 5:12 pm Post subject: Re: 15” spare in clamshell |
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Yeah, I don’t see the guy out of California that I bought it from posting right now in the AD Section.
As noted, many ways to do this. All clever. I haven’t noticed any rubbing on the steering shaft with this carrier.
Weller Design Works, found it, but he not be active anymore _________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto |
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erste Samba Member
Joined: March 29, 2013 Posts: 1110 Location: San Francisco
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Posted: Mon Jul 06, 2020 7:45 pm Post subject: Re: 15” spare in clamshell |
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markf1 wrote: |
I think the van cafe carrier may be best solution for us. From reading here, I’m not,100% certain it would work with the 215/75/r15 bfgoodrich T/A KO 2. I think van cafe may know the answer and I will ask. The VC carrier is out of stock for @4 weeks.
Also not sure if we may need the steering rod protector that is often mentioned. |
I fit a 215/75/15 using the van cafe carrier, with a 1.5” or 2” spacer and longer bolt in the front. This wasn’t a KO2, and the tire still had to be partially deflated.
I bought the steering shaft protector but it seemed to hit the tire or something and wouldn’t really have helped so I never installed it. I still have it if you want to try to make it work. All of this is on an ‘82 and reading through those older threads, I think there is some slight variation on the spare tire area depending on year. |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Mon Jul 06, 2020 7:50 pm Post subject: Re: 15” spare in clamshell |
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If you can use the clamshell I'd use it.
The clamshell protects the tire sidewall from getting cut if you hit something down there. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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markf1 Samba Member

Joined: September 21, 2019 Posts: 286 Location: Colorado
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Posted: Mon Jul 06, 2020 8:43 pm Post subject: Re: 15” spare in clamshell |
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Thanks you guys. I’m leaning towards using the clamshell for the reasons stated. Maybe best to keep the stock carrier versus entire replace with 3rd party fabricated one, although it has been clearly well thought out and crafted..
I’m going to contact Ben T and see if he has knowledge of our tire size working with his kit. It looks promising.
https://www.thesamba.com/vw/classifieds/detail.php?id=1927581 _________________ 1986 Westfalia Syncro
2.1 L Waterboxer
Some Westy supported adventure photos:
https://www.openrangeimaging.com/adventure.html |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Mon Jul 06, 2020 9:09 pm Post subject: Re: 15” spare in clamshell |
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One thing I don't like about the longer hook method is it drops the front of the clamshell down.
Which messes with your approach angle a little.
the clamshell front is 2 inches closer to the ground.
You could hook it on a rock on a Syncro
Whereas with my method, the front to the pan does not change, only the rear is dropped down, and maybe 1 inch.
See this old deleted ad.
Of which I happen to have ......drumroll... one set for sale.  _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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markf1 Samba Member

Joined: September 21, 2019 Posts: 286 Location: Colorado
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Posted: Tue Jul 07, 2020 5:20 am Post subject: Re: 15” spare in clamshell |
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Sodo that is great and thanks for your offer. This seems like the best of all options. For sure like keeping the front of the clamshell up at original height above ground.
Per first post above, we are going to use the same 215/75/r15 tires you show in your install post. So the hinges should work. It does look like a very tight clearance for the tire between the frame rails, but if all things are equal that should work out also.
I will PM you for details on buying those. Thanks! _________________ 1986 Westfalia Syncro
2.1 L Waterboxer
Some Westy supported adventure photos:
https://www.openrangeimaging.com/adventure.html |
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crazyvwvanman Samba Member

Joined: January 28, 2008 Posts: 10379 Location: Orbiting San Diego
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Posted: Tue Jul 07, 2020 5:51 am Post subject: Re: 15” spare in clamshell |
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It isn't just the tire size.
The wider the rim the more difficult the fit.
I suggest you buy 1 rim and 1 tire of the exact model and try to make it work.
If you are satisfied, get the other 4.
Mark |
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markf1 Samba Member

Joined: September 21, 2019 Posts: 286 Location: Colorado
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Posted: Tue Jul 07, 2020 6:59 am Post subject: Re: 15” spare in clamshell |
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Mark, thanks for pointing that out.
Both the wheels we are considering are 15x7
https://www.vancafe.com/15Carrot-B-p/15carrot-b.htm
https://www.vancafe.com/T815-p/t815.htm
For us I think it’s more getting the wheels we settle on (we are using the bfg t/a ko2 tires regardless). Then doing whatever seems best for carrying the spare.
If the hinges from Sodo would work that seems like best option for our particular situation. One concern is setting it all up including cutting part of the clamshell away and then finding it doesn’t quite work. Same issue with the other after market clamshell replacement carriers. Buy it install it and then maybe find conflict. _________________ 1986 Westfalia Syncro
2.1 L Waterboxer
Some Westy supported adventure photos:
https://www.openrangeimaging.com/adventure.html |
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dobryan Samba Member

Joined: March 24, 2006 Posts: 17157 Location: Brookeville, MD
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4581 Location: Chicago
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Posted: Tue Jul 07, 2020 8:11 am Post subject: Re: 15” spare in clamshell |
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One interesting thing an open style carrier does, it seems to allow venting of the hot radiator air easier than the stock clamshell since it's more open to passing the air as the fan pulls it through the radiator and downward on our Vanagons.
Then, if you have a small amount of insulation around the center console where you would normally get heat soak from all that hot air hitting the body, there was ,for me, after switching tire carriers, much less heat build up in that usual area even with my thin insulation already installed.
Hadn't even thought about this when I was swapping over to that new style carrier, but noticed the benefits with hotter weather this year. _________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Tue Jul 07, 2020 8:12 am Post subject: Re: 15” spare in clamshell |
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My wheels are the Audi 5000, I think they are 6.5" wide. They are 6" wide.
A friend tested 7" wheels in my van spare carrier, and they fit. I'm trying to find a link to that, I think we took pics.
If not too much wider..... you can put a spacer under the bolt in the front.
It seems reasonable that for every 1/2" wider you might need another 1/2" spacer and a longer bolt.
A large nut like 3/4" can be used as a spacer.
But this method can't accommodate wider forever.
I used a longer bolt M12x50mm.
At first I was spacer-ing it down, then tried it with the spare as a "just in case" and it was fine with no spacer.
========================
This post has edits.
Note: Clamshell does fit 215/75R15 BFG AT on 15" Rhein updated _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb
Last edited by Sodo on Tue Jul 07, 2020 9:27 am; edited 4 times in total |
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crazyvwvanman Samba Member

Joined: January 28, 2008 Posts: 10379 Location: Orbiting San Diego
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Posted: Tue Jul 07, 2020 8:13 am Post subject: Re: 15” spare in clamshell |
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I'm trying to save you from some headaches.
That size tire is a tight fit no matter what you do.
Using 7" + wide rims makes it worse.
I've put 215/75/15 spares up in that spot on 5 of my own vans including Syncros.
Mark |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Tue Jul 07, 2020 8:21 am Post subject: Re: 15” spare in clamshell |
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crazyvwvanman wrote: |
I'm trying to save you from some headaches. |
There could be manufacturing tolerances, or if the van has crash damage too.
Yes there's not much extra space, if any.
On mine, I have to put the tire in, but while it's still hanging on the hook, I have to lever the tire away from the steering knuckle.
Then tighten the bolt.
It stays there, doesn't move to touch the steering knuckle.
With that open style carrier you could make a sidewall protector by cutting a segment from the front part of the VW pan.
It seems reasonable that it could clamp between the tire carrier and the tire.
Or find a simple way to secure the protector to the bars. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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crazyvwvanman Samba Member

Joined: January 28, 2008 Posts: 10379 Location: Orbiting San Diego
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Posted: Tue Jul 07, 2020 8:27 am Post subject: Re: 15” spare in clamshell |
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Are you now using 7" wide rims with current K02 215/75/15 tires?
In your earlier thread you mentioned Audi Turbo wheels which are much narrower.
Mark
Sodo wrote: |
...
On mine, I have to put the tire in, but while it's still hanging on the hook, I have to lever the tire away from the steering knuckle.
Then tighten the bolt.
It stays there, doesn't move to touch the steering knuckle.... |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10640 Location: Western WA
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Posted: Tue Jul 07, 2020 8:51 am Post subject: Re: 15” spare in clamshell |
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crazyvwvanman wrote: |
Are you now using 7" wide rims with current K02 215/75/15 tires?
In your earlier thread you mentioned Audi Turbo wheels which are much narrower. |
oops yeah 6 inches wide, with 15mm spacers, longer studs, ball-nuts from T3Technique.
Prob good for snow chains? _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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