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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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Posted: Sat Sep 27, 2014 11:48 am Post subject: 2/59 speedometer restoration |
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Replaced my 59 kombi's complete dash so decided to tear into the
speedo and clean it up.
Needle did not make it.
Disassembled
The white rubber surround for the turn indicator bulb needs replacing.
Removed the melted part and found a rubber vacuum boot in my bay
parts box.
I used the center cover plate as a template to mark the cut. The boot
needs to be cut at an angle to sit flush with face plate.
The first cut extra material was left for a clean final cut. I also
made it big enough to allow compression to keep indicator light sealed.
I flipped the rubber boot over to make use of the existing lip for a
better seal.
I bought the clear needle from EIS parts. The center was not polished
like the original. I used Mothers to polish it up.
The center cover plate needed refinishing. The paint I used was KRYLON
ultra flat non-reflective camouflage. The color was crazy close.
Chrome bevel was rough but cleaned up nicely.
Two of the three rubber seals were surprisingly supple.
A paper gasket and one rubber seal painted dove blue needs to be replaced.
The first gasket in the bezel was a split gasket.
Next is the large round gasket that hold edge of glass lens.
This ring has two colors. The only visible color when assembled is the inner color. I am still looking to match this color.
Speedo is not completely sealed up. I need to ad color gels, refinish the
outer ring, and put some type of clear coat on clear needle center.
_________________ .
My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=
My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=
http://www.thesamba.com/vw/forum/viewtopic.php?t=289807
Last edited by brettsvw on Thu Oct 16, 2014 1:09 pm; edited 5 times in total |
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wcfvw69 Samba Purist

Joined: June 10, 2004 Posts: 13686 Location: Arizona
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Posted: Sat Sep 27, 2014 12:32 pm Post subject: |
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Nice work and good job showing the process. _________________ Contact me at [email protected]
Follow me on instagram @sparxwerksllc
40+ years of VW repair, and VW parts and vehicle restoration experience.
The Samba member since 2004.
**Now rebuilding throttle bodies for VW's and Porsche's**
**Restored German Bosch distributors for sale or I can restore yours**
**Restored German Pierburg fuel pumps for sale or I can restore yours**
**Restored Porsche fuel pumps or I can restore yours**
**Restored Porsche distributors or I can restore yours** |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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zuggbug Samba Member

Joined: June 17, 2008 Posts: 3503 Location: Anderson SC
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Posted: Sun Sep 28, 2014 4:33 am Post subject: |
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Great work Brett _________________ SOUTHERN INTEGRITY AIRCOOLERS
58 15 window
56 westy |
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ricekooker Samba Member
Joined: April 09, 2006 Posts: 1792 Location: Sanford, FL
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Posted: Sun Sep 28, 2014 4:57 am Post subject: |
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zuggbug wrote: |
Great work Brett |
X2 |
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EverettB  Administrator

Joined: April 11, 2000 Posts: 71609 Location: Phoenix 602
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sled Samba Member

Joined: February 16, 2005 Posts: 6256
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Posted: Sun Sep 28, 2014 5:51 pm Post subject: |
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cool thread, I recently did this with my speedo.
make sure you disassemble the odometer drive and clean/re-lube it.
the 'blue' seal in my speedo was not painted, it was actually a bluish rubber.
I dont think the inner trim bezel is painted two colors, I think that paint may just be discolored? my bezel was a little oxidized making it look sightly different color but it buffed out to a solid color.
the weird material around the turn signal bulb is some kind of material that is actually molded in place and dries hard. your piece is pretty much how they look in all speedos. The later speedos with separate arrows (gels) have a different shaped blob of material that directs the light outwards to the arrows. I accidentally broke mine while I was taking the speedo apart so I made something else up to shield the light. _________________ drive your split. |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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aa390392 Samba Member

Joined: March 28, 2007 Posts: 3601 Location: So.Cal
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Posted: Tue Oct 14, 2014 9:57 am Post subject: |
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Thanks for sharing nice work in the detail.
thomas _________________ .
getting grumpy & less tolerant!
55 ragtop
56 delux sedan
56 Kabriolet |
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Stocknazi Samba Member

Joined: June 18, 2004 Posts: 5473
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Posted: Tue Oct 14, 2014 12:15 pm Post subject: |
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brettsvw wrote: |
The inner area of the ring that shows when assembled, is light brown and does look like it may be discolored.
The outer area of the ring does not get light and is a lighter shade Tan/beige.
Is the center round plate and the ring painted the same color?
It looks to me the the inner round plate has a hit of green in the beige color
and the ring shows no green in the beige color.
One would need to see a NOS speedo to really know the answer to my questions. |
I believe the center round plate and the ring are the same beige color. There is a beige camo color spray paint that is a very close match. _________________ WANTED:
58 Westfalia cabinet knobs (3 needed), roof rack, and (7) privy tent poles (silver painted).
"When the people are afraid of the government, that's tyranny. But when the government is afraid of the people, that's liberty."
"The tree of liberty must be refreshed from time to time with the blood of patriots and tyrants."
Thomas Jefferson |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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Posted: Thu Oct 16, 2014 1:11 pm Post subject: |
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StockNazi wrote: |
brettsvw wrote: |
The inner area of the ring that shows when assembled, is light brown and does look like it may be discolored.
The outer area of the ring does not get light and is a lighter shade Tan/beige.
Is the center round plate and the ring painted the same color?
It looks to me the the inner round plate has a hit of green in the beige color
and the ring shows no green in the beige color.
One would need to see a NOS speedo to really know the answer to my questions. |
I believe the center round plate and the ring are the same beige color. There is a beige camo color spray paint that is a very close match. |
This is the paint I used, So close I could not see a difference in the center cover plate.
_________________ .
My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=
My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=
http://www.thesamba.com/vw/forum/viewtopic.php?t=289807 |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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cru62 Samba Member

Joined: December 31, 2002 Posts: 4121 Location: Margaritaville.....24/7
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Posted: Thu Oct 16, 2014 6:32 pm Post subject: |
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Since you have it blown COMPLETELY apart, I would suggest spraying the inside of the case with chrome paint. I did that on mine when I rebuilt it and was amazed at how well it reflects the meager light from those tiny bulbs. Literally like night and day. _________________ "My biggest worry is that when I die, my wife will sell all my parts for what I told her I paid for them"-Jon
Jokes about German sausage are the wurst.
Stop dead photo links! Post your photos to The Samba Gallery! |
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sled Samba Member

Joined: February 16, 2005 Posts: 6256
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Posted: Thu Oct 16, 2014 8:20 pm Post subject: |
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looks like your brass gear has some wear just like mine did from spinning the speedo with sticky old grease.
also, in regards to the chrome spray paint..I would suggest not using it? When I rebuilt my speedo I was actually disappointed with how much light shone through the WolfsburgWest repop gels when using 12V bulbs and a new wiring harness. The WW gels are much more transparent than the original (or the originals are just cooked with age). _________________ drive your split. |
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cru62 Samba Member

Joined: December 31, 2002 Posts: 4121 Location: Margaritaville.....24/7
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Posted: Thu Oct 16, 2014 9:55 pm Post subject: |
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sled wrote: |
also, in regards to the chrome spray paint..I would suggest not using it? When I rebuilt my speedo I was actually disappointed with how much light shone through the WolfsburgWest repop gels when using 12V bulbs and a new wiring harness. The WW gels are much more transparent than the original (or the originals are just cooked with age). |
The bulbs behind the gels are in sockets and don't reflect within the case of the speedo. I'm talking about the two bulbs which illuminate the inside of the case and shine onto the face of the speedo. the paint really increases the brightness of the speedo face at night. _________________ "My biggest worry is that when I die, my wife will sell all my parts for what I told her I paid for them"-Jon
Jokes about German sausage are the wurst.
Stop dead photo links! Post your photos to The Samba Gallery! |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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Posted: Fri Oct 17, 2014 4:55 am Post subject: |
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I ordered the 12volt bulbs from WW, but I think I want to go with LEDs
Do LEDs produce less heat than the incandescent bulbs?
The middle bulb is the original 6volt.
For reassembly, I just reversed direction.
Insert c-washer into groove on shaft under large round disc and push shaft
back till it stops.
Install round bezel with concave edge side down.
Clean dirty grease from other gears, replace with new grease.
You can see how dirty old grease was on rag.
It looks like the gear backlash can be set with and adjustable slide held by a
set screw.
I guessed at the backlash setting pushing tight and backing off just enough
for the gears not to touch.
Any input here would appreciated.
I want to keep my speedo stock, so I cleaned and buffed inside of housing before
assembly.
I am not completely sealing my speedo yet because I'm sure about the tape or the gear backlash setting. _________________ .
My 59 kombi build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=635003&highlight=
My buggy build.
http://www.thesamba.com/vw/forum/viewtopic.php?t=558601&highlight=
http://www.thesamba.com/vw/forum/viewtopic.php?t=289807 |
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sled Samba Member

Joined: February 16, 2005 Posts: 6256
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Posted: Fri Oct 17, 2014 7:45 am Post subject: |
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you've done everything the same as I did, with regards to the tape and backlash setting, and I have about 2500 miles on my speedo now with flawless operation. Longevity of the tape and gels? who knows. But, the tape and gels are only subject to heat from the bulbs for very short periods of time..my guess is they will last quite a while? _________________ drive your split. |
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brettsvw Samba Member

Joined: November 22, 2007 Posts: 2158 Location: Florida
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zuggbug Samba Member

Joined: June 17, 2008 Posts: 3503 Location: Anderson SC
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Posted: Sat Oct 18, 2014 5:25 am Post subject: |
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great work as usual Brett _________________ SOUTHERN INTEGRITY AIRCOOLERS
58 15 window
56 westy |
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