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volksbugusa Samba Member
Joined: May 19, 2003 Posts: 382 Location: BUNNELL , FLORIDA. 32110.
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Posted: Mon Jan 16, 2023 1:08 pm Post subject: my fly wheel |
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today I pulled my motor..I was surprised to see my flywheel with worn teeth facing the pressure plate. not sure how this happened..must have been before my ownership..I never had an issue...should I replace it......What might have caused this...I do not see any damage on the starter gear.......
_________________ Matthew E D'Azzo
volksbugusa
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toxicavenger70 Samba Member

Joined: July 28, 2019 Posts: 882 Location: CO
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Posted: Mon Jan 16, 2023 2:11 pm Post subject: Re: my fly wheel |
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A worn out starter bushing can cause this to happen. I had the exact same issue when I bought my car. I replaced it with a new flywheel because it started to get noisy on crank ups. |
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volksbugusa Samba Member
Joined: May 19, 2003 Posts: 382 Location: BUNNELL , FLORIDA. 32110.
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Posted: Mon Jan 16, 2023 2:14 pm Post subject: Re: my fly wheel |
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toxicavenger70 thanks for getting back to me.....will replace the flywheel yes...looking at my starter there is only the gear and no nose shaft....so i don't need to replace the bushing..am i correct? Thanks Matt _________________ Matthew E D'Azzo
volksbugusa
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volksbugusa Samba Member
Joined: May 19, 2003 Posts: 382 Location: BUNNELL , FLORIDA. 32110.
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toxicavenger70 Samba Member

Joined: July 28, 2019 Posts: 882 Location: CO
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Posted: Mon Jan 16, 2023 2:38 pm Post subject: Re: my fly wheel |
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volksbugusa wrote: |
toxicavenger70 thanks for getting back to me.....will replace the flywheel yes...looking at my starter there is only the gear and no nose shaft....so i don't need to replace the bushing..am i correct? Thanks Matt |
Looks like you have a self supporting starter. So you should be good to go. |
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Cusser Samba Member

Joined: October 02, 2006 Posts: 33091 Location: Hot Arizona
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Posted: Mon Jan 16, 2023 3:11 pm Post subject: Re: my fly wheel |
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volksbugusa wrote: |
today I pulled my motor..I was surprised to see my flywheel with worn teeth facing the pressure plate. not sure how this happened..must have been before my ownership..I never had an issue...should I replace it......What might have caused this...I do not see any damage on the starter gear.......
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I think I'd just use grease on the flywheel teeth and starter teeth when I re-installed.
If you get a new flywheel, then you'll have to deal with adjusting the end play most likely.
Your starter is the autostick type self-supported type, fine. _________________ 1970 VW (owned since 1972) and 1971 VW Convertible (owned since 1976), second owner of each. The '71 now has the 1835 engine, swapped from the '70. Second owner of each. 1988 Mazda B2200 truck, 1998 Frontier, 2014 Yukon, 2004 Frontier King Cab. All manual transmission except for the Yukon. http://www.thesamba.com/vw/forum/album_page.php?pic_id=335294 http://www.thesamba.com/vw/forum/album_page.php?pic_id=335297 |
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FarmerBill  Samba Member

Joined: July 25, 2017 Posts: 866 Location: New England
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Posted: Mon Jan 16, 2023 4:43 pm Post subject: Re: my fly wheel |
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If it's not grinding I would leave it be.
I had an engine with bad teeth on the flywheel, so bad that when the engine stopped on the worst spot I would have to turn it a few degrees by hand so I could start it. Since an 4 cylinder almost always stops in the same two positions, and since I was broke, I was able to fix the problem by removing the flywheel and turning it 90 degrees. |
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Wulfthang Samba Member
Joined: August 25, 2018 Posts: 870 Location: Tucson
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Posted: Mon Jan 16, 2023 10:12 pm Post subject: Re: my fly wheel |
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I mentioned lubricating the flywheel teeth with some kind of dry lube on the HBB forum. https://www.thesamba.com/vw/forum/viewtopic.php?t=776544
It was not widely accepted! The most common reason for not doing it that I found in my research is "because we ain't never done it thatway afore so why start now"? I'm not going to use grease but will use some type of dry lube, probably motorcycle chain lube. Non sticky, won't fling off and lubes pretty well. |
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modok Samba Member

Joined: October 30, 2009 Posts: 27672 Location: Colorado Springs
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Posted: Mon Jan 16, 2023 11:47 pm Post subject: Re: my fly wheel |
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if it's just a four dowel, turn it 90 degrees to even out the wear.
Might have been chewed up by a bad starter gear. |
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volksbugusa Samba Member
Joined: May 19, 2003 Posts: 382 Location: BUNNELL , FLORIDA. 32110.
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42553 Location: at the beach
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Posted: Tue Jan 17, 2023 3:29 pm Post subject: Re: my fly wheel |
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it looks like the starter teeth are too shallow. Is that the original style starter, or did someone swap it for one that doesn't require the bushing. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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volksbugusa Samba Member
Joined: May 19, 2003 Posts: 382 Location: BUNNELL , FLORIDA. 32110.
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