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Robw_z Samba Member
Joined: April 28, 2007 Posts: 997
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Posted: Tue Aug 06, 2019 7:00 pm Post subject: 2.1 Cylinder not firing |
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Hey all,
I let my 2.1 idle for about 20 minutes outside on a hot day to charge up my brothers dead battery. His alternator was bad and he needed to make a distance to a shop.
I set a timer and when I came back outside it wasn't running right. Rad fan was cycling, temp needle indicated hot but not overheating.
It hasn't run right since, and I determined it isn't firing on the upper left cylinder as looking from the back.
It has spark, it has 120 compression. Do fuel injectors just quit? I hit the injector with a hammer a few times, no dice. I swapped the injector wiring connectors on that side, no dice.
I'm aware all signs are pointing to an injector, but do they really just stop working?
-Rob |
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Steve M. Samba Member

Joined: July 30, 2013 Posts: 6933 Location: Fort Lauderdale, Fl.
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Posted: Wed Aug 07, 2019 4:31 am Post subject: Re: 2.1 Cylinder not firing |
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If there is any dirt/debris in the fuel system then yes it can stop spraying if the nozzle gets clogged by the dirt at the right moment. The spray ports are very fine so it doesn't take a lot to clog one that's why clean fuel, fuel tank, clean fuel lines are important.
Are you sure it is not the spark plug not firing at that plug?
Be sure you have new small o-rings for the injectors if you remove them. _________________ This free advice is worth exactly what you paid for it.
There are seven days in a week. Someday is not one of them. |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 19101 Location: Retired South Florida
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Posted: Wed Aug 07, 2019 7:29 am Post subject: Re: 2.1 Cylinder not firing |
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Without an automotive stethoscope, a long screw driver will work. Place the tip on the injector and the handle against your ear. You can hear the injector cycling. Listen to an adjacent one to get an idea what a working injector sounds like.
The other option is to pop them out and visually check the spray pattern.
In answer to your question an injector can quit. I’d also caution you against doing what you did for your brother. It’s not a good idea to use your van as a battery charger. Especially one that is flat dead. |
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djkeev Samba Moderator

Joined: September 30, 2007 Posts: 32987 Location: Reading Pennsylvania
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DanHoug Samba Member

Joined: December 05, 2016 Posts: 5937 Location: Bemidji, MN
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Posted: Wed Aug 07, 2019 8:36 am Post subject: Re: 2.1 Cylinder not firing |
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another possibility is a cooked coil resultant from extended idling. if the coil is damaged and has a lower output, that missing cylinder COULD be one with a poor plug wire, mixture anomolies requiring hotter spark, etc.
3 things go on at idle that can damage Vanagon coils...
- under deck temps become the hottest with engine and exhaust heat and no air circulation.
- no convective cooling of the coil itself, which gets hot on it's own from current consumption to produce spark.
- the coil dwell time MAY increase at low rpm, i don't know that for sure as that is a programming factor in the Vanagon ECU, but it certainly happens on a traditional points system. the ECU may back off coil 'on time' at low rpm or it may not. dunno, haven't measured it myself. _________________ -dan
60% of what you find on the internet is wrong, including this post.
'87 Westy & '89 Westy both 2.1 4spd
Past projects can be found at--
www.thefixitworkshop.com |
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Phaedrus Samba Member

Joined: January 06, 2014 Posts: 500 Location: Washington
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Posted: Wed Aug 07, 2019 12:55 pm Post subject: Re: 2.1 Cylinder not firing |
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Does it have spark at that cylinder, specifically? Pull the plug and check. Also check for a fouled plug. If you have good spark AT THAT CYL and the plug is good, put eyes on the injector spray. Pull the injectors out of that side so that you can see the tips. Undo the distributor hold down nut. Pull the dizzy up so it disengages from the drive gear. Be careful not to put too much strain on the hall sender connection. With the key "on," spin the rotor and watch the injectors pulse. Is the suspect injector spraying?
Fouled plug or bad injector are the likely culprits.
If it is a bad plug, don't just replace the one and call it a day. Go ahead and do a full tune up. It is time. _________________ 1986 WBX (Tin Top Camper) |
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Robw_z Samba Member
Joined: April 28, 2007 Posts: 997
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Posted: Fri Aug 09, 2019 4:56 pm Post subject: Re: 2.1 Cylinder not firing |
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Injector not spraying anything. Rebuilt one on order.
-Rob |
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Phaedrus Samba Member

Joined: January 06, 2014 Posts: 500 Location: Washington
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Posted: Sat Aug 10, 2019 12:37 pm Post subject: Re: 2.1 Cylinder not firing |
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Right on. For good measure, it could be worth doing the same test procedure, only this time use a test light at the injector connector (injector unplugged). With the test light in place (one end touching one wire end, the other the other end) see if the light pulses. This will absolutely isolate the injector as the issue, and not a faulty or corroded connection/wire.
This will become clear via the same test with the new injector in place as well. So, perhaps not worth the trouble if you've already got one ordered.
Cheers,
-Alex _________________ 1986 WBX (Tin Top Camper) |
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Robw_z Samba Member
Joined: April 28, 2007 Posts: 997
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Posted: Mon Aug 12, 2019 7:49 pm Post subject: Re: 2.1 Cylinder not firing |
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It is my understanding that all I injectors fire at the same time. Either way, I swapped wiring with it’s neighbor injector, and no difference. So I’m hoping it’s the injector.
-Rob |
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Phaedrus Samba Member

Joined: January 06, 2014 Posts: 500 Location: Washington
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Posted: Tue Aug 13, 2019 9:21 am Post subject: Re: 2.1 Cylinder not firing |
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They do, you're just isolating what exactly is the fault here. By testing that part of the harness, you're verifying that there's nothing wrong there specifically, like a bad connection. The swap test you performed is just as effective as what I suggested. A new injector should do the trick!
Cheers _________________ 1986 WBX (Tin Top Camper) |
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MarkWard Samba Member

Joined: February 09, 2005 Posts: 19101 Location: Retired South Florida
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Posted: Tue Aug 13, 2019 10:44 am Post subject: Re: 2.1 Cylinder not firing |
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| Phaedrus wrote: |
Right on. For good measure, it could be worth doing the same test procedure, only this time use a test light at the injector connector (injector unplugged). With the test light in place (one end touching one wire end, the other the other end) see if the light pulses. This will absolutely isolate the injector as the issue, and not a faulty or corroded connection/wire.
This will become clear via the same test with the new injector in place as well. So, perhaps not worth the trouble if you've already got one ordered.
Cheers,
-Alex |
I would caution against using a 12 volt filament bulb test light for testing injector pulse. The bulb could draw enough to damage the injector driver. An LED is safer. Orientation needs to be correct, but if you get it backwards it won’t pulse, but won’t damage. Test for pulse, no pulse, swap test leads and retest. No pulse, you have a problem. Pulse present, your problem is probably an injector. But I’d do a little more testing before replacing. I’d also replace injectors in sets. |
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Phaedrus Samba Member

Joined: January 06, 2014 Posts: 500 Location: Washington
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Posted: Tue Aug 13, 2019 8:16 pm Post subject: Re: 2.1 Cylinder not firing |
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Right on, good to know  _________________ 1986 WBX (Tin Top Camper) |
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hans j Samba Member

Joined: May 06, 2006 Posts: 2746 Location: Salt Lake City UT
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Posted: Tue Aug 13, 2019 10:17 pm Post subject: Re: 2.1 Cylinder not firing |
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A specific noid light for testing injectors and solenoids is incandescent and pulls about 100 milliamps. You can light a LED with 12v and almost no current, but to test wire integrity, you need a little load on it. I'll have to current ramp a vanagon injector to see what they pull. I could probably do it in the next couple of days. _________________ 1986 Canadian Syncro Westy TDI - 1989 Syncro Single Cab - 2001 Audi S4 - 1981 VW Caddy ABA - 1980 VW Caddy EV - 1973 VW T-181 |
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