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Automatic trans weep hole.... temporarily block it?
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djkeev
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PostPosted: Mon Mar 25, 2024 4:56 pm    Post subject: Automatic trans weep hole.... temporarily block it? Reply with quote

OK...... odd question.......

I just rebuilt my 90 Automatic transmission.
It works great!

But it leaks gear oil out of the back to back seal weep hole.

I was hoping that I overfilled it so I parked level and pulled the fill plug today.....

No oil came out.

I stuck in my finger and had to bend the finger digit to even touch gear oil.
This is less than 400 miles.

Why is the new seal leaking?
Got me...... 🤷‍♂️
But it is pissing me off!

The proper fix it to order up some new seals, new gaskets and a new big ORing and fix it right. (Which I will do)
But......
I don't want to do that right now.

I know that the differential vents are not blocked...... I checked them for blockage when the assembly was on the bench.

Would the powers of Hell descend upon me and torment me if I tapped and plugged that weep hole to keep in the oil?

What say you?

What horrors would befall me if I plugged that hole and allowed gear oil to fill that cavity?
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skills@eurocarsplus
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PostPosted: Mon Mar 25, 2024 6:15 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

do NOT plug that hole

it's doing exactly what it's designed to do, alert you there is a problem. blocking it off is just going to cause more issues.
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do.dah
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PostPosted: Tue Mar 26, 2024 2:07 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

djkeev wrote:
OK...... odd question.......

I just rebuilt my 90 Automatic transmission.
It works great!

But it leaks gear oil out of the back to back seal weep hole.

I was hoping that I overfilled it so I parked level and pulled the fill plug today.....

No oil came out.

I stuck in my finger and had to bend the finger digit to even touch gear oil.
This is less than 400 miles.

Why is the new seal leaking?
Got me...... 🤷‍♂️
But it is pissing me off!

The proper fix it to order up some new seals, new gaskets and a new big ORing and fix it right. (Which I will do)
But......
I don't want to do that right now.

I know that the differential vents are not blocked...... I checked them for blockage when the assembly was on the bench.

Would the powers of Hell descend upon me and torment me if I tapped and plugged that weep hole to keep in the oil?

What say you?

What horrors would befall me if I plugged that hole and allowed gear oil to fill that cavity?


What would TK say?
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djkeev
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PostPosted: Tue Mar 26, 2024 4:07 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

I full well understand why the hole is there, to alert you to a problem that needs repair.

I also know that a differential is a non pressurized unit while in operation.
A lot of splashing and churning from the gears meshing at speed.
But
The unit is vented twice on the top to the atmosphere.

The only oil getting into that void between the seals is seeping by, not getting pushed by.

Gear oil getting into the auto trans seems to be a very low probability..... possible if the seal into the transmission fails...... but really not probable.

I'm just looking to stop the leak for a few thousand miles before pulling the unit out and breaking it open, at my convenience...... not a forever "fix".
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PostPosted: Tue Mar 26, 2024 4:16 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Put a pan under it and keep the function of alerting you to a more serious leak occurring.
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PostPosted: Tue Mar 26, 2024 4:25 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

That sucks. I know you’re disappointed. You also come across as a bit of a perfectionist. I doubt you will enjoy driving the van knowing something isn’t correct. I’d say drive it as is for the moment. Ensure the rest of the build is proper. Then plan to address the leak.

Here are my thoughts. It’s actually 2 seals that face back to back. It is not easy to get the cover back on without catching the inner lip. VW had a tool, I would use old microfiche. There is also a large O ring. The pinion shaft seal surface may also not be ideal.

Did you follow the procedure for shimming the two sections? Worse news would be the pinion shaft is moving around. Did you do new bearings and check the turning torque and backlash?

I hate having to redo work while I’m doing it. But you’ll soon forget that you had to go through this fire drill once it’s right.
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PostPosted: Tue Mar 26, 2024 4:34 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Thanks Mark, yes, I shimmed the two sections though it was frustrating coming up with an exact number because the steel plate and gaskets move around a bit.
Plus I have corrosion on the lip of the transmission so that perfect flat factory surface to measure from no longer exists.

I measured multiple times in multiple spots and did multiple math calculations until my head hurt.

I 100% plan to fix it, I'd just rather it not be tomorrow........

I noticed that lip I eased it over best I could but I bet I caught it!
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PostPosted: Tue Mar 26, 2024 7:04 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

You could also use 35mm film negatives to aid installing the new seals. Some of us older members likely have lots of negatives from the old days. I’d probably put a dial indicator on the pinion shaft to ensure there is no side play. Good luck.
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zerotofifty
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PostPosted: Tue Mar 26, 2024 11:07 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

That plan of blocking a weep hole does not even qualify as a band aid fix. Where will the fluid go next is the question? If blocking a weep hole stops a leak, then why was a seal needed? The factory could have saved on not install a seal, and not drilling a weep hole!!!! I think you will simply be wasting your time doing this.

BUT......Keep in mind that a bad seal, may go from a drip to a gusher with no warning, and if you are driving when this happens, well you may destroy your transmission in a matter of minutes. The lip on that seal maybe tearing more everytime the shaft turns. It may get worse as things heat up, it maybe twisted and be thinning as the shaft turns, until it suddenly rips out, and then gusher time!!! You NEED that seal. A blocked weep hole will NOT save you. 400 miles and already perhaps an inch and half low? Id not travel more than moving it around the driveway to get into repair position.

Do you feel lucky, well do you Dave?
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PostPosted: Tue Mar 26, 2024 2:58 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Ohhhhh.......
you do not want to know what Dave did today.............
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PostPosted: Tue Mar 26, 2024 3:18 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Ya know what?

There are two new seals back to back, one failed...... probably due to my instalation error that ended up damaging it.

What are the odds of the other one failing? .......
Slim to none in my book.
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PostPosted: Tue Mar 26, 2024 5:30 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Yep..... looky.....

I was 1/2 qt low on gear oil after about 500 miles.

See that 10mm bolt head facing down?

It is plugging the weep hole.

I went to work today and talked to people about the situation.
Some are wiser than I and understand how the system works.

They seemed to feel that it isn't a good long term solution but for a short time, really? What's the harm?

I figured that I would try it.
This bolt only has about 25 miles on it but it is completely dry.

I'll try it for a few hundred miles and pull it to see what is happening.

Image may have been reduced in size. Click image to view fullscreen.

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Last edited by djkeev on Wed Mar 27, 2024 4:17 am; edited 1 time in total
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zerotofifty
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PostPosted: Tue Mar 26, 2024 5:46 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

I can no longer respect you!!!!! Razz

(just kidding, good luck, and if it works out, you is a better man than me) Wink
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PostPosted: Wed Mar 27, 2024 11:29 am    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Instead of a bolt, how about a hose barb with a return to the pan? Wink
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PostPosted: Wed Mar 27, 2024 12:02 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

MarkWard wrote:
Instead of a bolt, how about a hose barb with a return to the pan? Wink


...anda 12 Volt pump to push it back into the fill plug..

This a analogous to using sandpaper to remove those bilsters from the member you caught in the cat house, when a shot of penicillin is in order.
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PostPosted: Wed Mar 27, 2024 12:28 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

Don't forget to add some filtration and a magnet!
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PostPosted: Wed Mar 27, 2024 1:16 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

MarkWard wrote:
Instead of a bolt, how about a hose barb with a return to the pan? Wink


Wow!

Whats that about great minds thinking alike?

I was just at the hardware store trying to figure out something ......

The hole is closer to a 7mm rather than a 6mm.
It isn't a tight 6mm.

The bolt in this photo is the one size of 7mm bolt in the store.

I then picked up some various nipples but probably should have grabbed a 5/16" as well as the 1/4".

I'll pay around with it, see what I can come up with.

The weep hole in the casting is about 7/32"

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PostPosted: Wed Mar 27, 2024 2:04 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

That is a tiny frying pan, and very small onions and toast, or is that a huge bolt and barb unions?
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skills@eurocarsplus
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PostPosted: Wed Mar 27, 2024 2:19 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

I'm going to have a stroke......
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my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese.......
[email protected] wrote:
most VW enthusiasts are stuck in 80's price land.

Jake Raby wrote:
Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public.

Brian wrote:
Also the fact that people are agreeing with Skills, it's a turn of events for samba history
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PostPosted: Wed Mar 27, 2024 3:30 pm    Post subject: Re: Automatic trans weep hole.... block it? Reply with quote

skills@eurocarsplus wrote:
I'm going to have a stroke......


Why?
You only said don't ..... you didn't say why or what horrors will befall.
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