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Engine Off Center After Install - ’63 Bug (Photos)
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PostPosted: Sat Nov 16, 2024 8:59 pm    Post subject: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Before pulling the engine, everything was centered. After reinstalling the engine this afternoon, I found it was off center (see photos). The engine was out for a rebuild and new muffler (a straight stock engine rebuild, no mods). While the engine was out I replaced the rear transmission mounts and throw out bearing. At first I thought it was just the way the muffler was mounted, but I checked the engine compartment and found the gap between the tin and body on the left side was much bigger than the gap on the right side, so the whole engine appears to be cocked to the right. I tried loosening the lower transmission mount bolts to see if I could get the engine to shift a bit to the left, but no improvement. The engine and transmission are original to the car and fit straight before the engine was pulled. What should I be checking and adjusting to correct (or at least improve) this alignment? BTW, I’m planning to use the foam bus style seal, so I need at least a 1/4” gap to squeeze it in.

Thanks for your help!


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PostPosted: Sat Nov 16, 2024 11:09 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Hey there. Sorry to hear about your issue…. Is it possible that it was like this previously and it just wasn’t noticed until you put the motor back in the car ?
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PostPosted: Sat Nov 16, 2024 11:44 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

WrennMetallWerks wrote:
Is it possible that it was like this previously and it just wasn’t noticed until you put the motor back in the car ?


I'd have noticed something like that when I bought the car and it would have bugged the daylights out of me. I know this kind of situation normally suggests rear end damage that was poorly repaired, but I know it was straight/centered before I pulled the engine.

I have a theory at this point ... I think the new trans mounts are the only variable. It's possible that their studs and slots are slightly out of place ... it was a major chore to get them in. If they are off by a fraction of an inch, it would cause the trans to be slightly shifted when tightened down. That fraction of an inch could very well turn into a 1/4" at the left and right engine tins and almost an inch by the time you get to the tailpipes. If I remove the lower trans mount bolts and enlarge the holes, it might give me enough wiggle room to compensate for any imperfections in the mounts. Jus sayin' ...

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PostPosted: Sun Nov 17, 2024 12:06 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Hmmm, weird problem. Your new rear mounts look normal from the pics, and the only way I could see a mount cocking the whole works like that is if you'd changed the front mount, with one that had some anomalous stud positioning, thereby cocking the tranny almost like a rudder would steer a boat...but you didn't change the front mount.

I know this seems like an absurd question, but are you certain the engine is mated fully and flush with the transaxle housing? That's the only thing that jumps to mind at the moment, I can't imagine some stubborn rear mounts could even move in that axis, the only way I can see that is if the M18 holes in the cradle were slotted left/right.
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if you aren't perfectly centered in the hole you will have issues when you tap it.
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PostPosted: Sun Nov 17, 2024 12:25 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

The only variable in this equation seems to be the transmission mounts. I’d start there.
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PostPosted: Sun Nov 17, 2024 7:20 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Agreed on the mounts. How come you didn’t change the front mount? Whose mounts did you use?

I’d but the CB mounts and change all 3 of them out.

https://www.cbperformance.com/product-p/6212.htm
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PostPosted: Sun Nov 17, 2024 7:32 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Busstom wrote:
Hmmm, weird problem. Your new rear mounts look normal from the pics, and the only way I could see a mount cocking the whole works like that is if you'd changed the front mount, with one that had some anomalous stud positioning, thereby cocking the tranny almost like a rudder would steer a boat...but you didn't change the front mount.

I know this seems like an absurd question, but are you certain the engine is mated fully and flush with the transaxle housing? That's the only thing that jumps to mind at the moment, I can't imagine some stubborn rear mounts could even move in that axis, the only way I can see that is if the M18 holes in the cradle were slotted left/right.
.


Right, I didn't touch the front mount. It was solid so let it be. I've got the upper and lower nuts on quite tight, so the engine should be mated to the transmission evenly. I did remove the cradle to clean it up, but reinstalled it as it came out and torqued to spec. If you really zoom in on the trans mounts, you can see that the one on the left seems to sit just rearward of the edge of the cradle and the right one seems to sit just forward of the edge of the cradle. It's not much, but maybe enough to cause the problem I'm having?

Unless another suggestion comes up, I'll slide the engine back out and have another look at the mounts and cradle. I see what you're saying about the mounts not being able to make the trans shift like this. The holes in the bottom of the mounts are slotted, but it seems that would allow the trans to rotate in the cradle rather than shift from side to side. Head scratching continues ... Confused
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PostPosted: Sun Nov 17, 2024 7:48 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

richparker wrote:
Whose mounts did you use?


Ordered them from WW. They looked well made ... better than they look in the photo on their website. They make note of the density of the mount material. The ones I ordered were the same density as the OEM material (65-durometer rubber). I'm guessing the CB Performance mounts are higher density material, as might be needed for off-road applications?

https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111301263
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PostPosted: Sun Nov 17, 2024 8:08 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

^I have them on my ‘65.
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PostPosted: Sun Nov 17, 2024 8:37 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Interesting problem, and I agree that it’s probably the mounts causing the bell housing to sit off to one side slightly.

I think I would find a center point on the bell housing and a consistent place on each side of the car to measure against. That would tell you if the back of the transmission is cocked off to the side a little bit. I suppose the measurements might not be definitive in an of themselves because the spot on the car you’re measuring against could be off kilter, but if the measurements are consistent with what you’re seeing from the tail pipes, then it’s a pretty good indicator that the bell housing is off center.

I’m glad you posted this as I will soon be reinstalling my transmission, complete with new mounts. I’ll be sure to try to find some way to measure it to make sure the bell housing is in the “center” of the car laterally - as a starting point anyway.

Edited to add: if the measurements indicate that the bell housing is off to the side like you think, I wonder if loosening the two large bracket bolts and giving it a shove might be enough to fix the problem. Measure it again, then tighten everything up.
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PostPosted: Sun Nov 17, 2024 9:23 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

I thought only weird stuff like this happened to me...

Lots of good advice here on the TheSamba.

It's ether the motor /trans being off center or it's the body right?

To tease out variables, you might want to:
- Reinstall the old rear trans mounts to see if anything changed?
-If the old mounts are too far gone, flip the current mounts from left to right- anything changed?
-Any cracks in the front nose cone mount?
-Does the shift linkage / shift coupler look straight when you look at in the tunnel?
- Is the trans cradle centered on the horns?
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PostPosted: Sun Nov 17, 2024 12:00 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

aquifer wrote:
I think I would find a center point on the bell housing and a consistent place on each side of the car to measure against. That would tell you if the back of the transmission is cocked off to the side a little bit.

if the measurements indicate that the bell housing is off to the side like you think, I wonder if loosening the two large bracket bolts and giving it a shove might be enough to fix the problem. Measure it again, then tighten everything up.


I suspect the car isn't perfectly symmetrical, but will try to locate two opposing points of reference to measure from and see what I get.

By "two large bracket bolts" I believe you are referring to the bolts that attach the cradle to the horns, right? I don't recall if the holes in the cradle were slightly oversized so as to allow some repositioning. Definitely something to check if fiddling with the trans mounts doesn't work.


McFunzeepants wrote:
I thought only weird stuff like this happened to me...

Lots of good advice here on the TheSamba.

It's ether the motor /trans being off center or it's the body right?

To tease out variables, you might want to:
- Reinstall the old rear trans mounts to see if anything changed?
-If the old mounts are too far gone, flip the current mounts from left to right- anything changed?
-Any cracks in the front nose cone mount?
-Does the shift linkage / shift coupler look straight when you look at in the tunnel?
- Is the trans cradle centered on the horns?


I'm sure the "weird stuff" club isn't as exclusive as you think ... especially when it comes to these cars. Laughing

Yup, the body didn't experience any trauma while the engine was out, and the engine position is dependent on the transmission's position.

Unfortunately, the old mounts are long gone. They weren't completely shot, but far enough along to warrant replacement.

I was thinking about rotating the right mount 180 degrees and reinstalling. I figure it might be best to try one thing at a time, otherwise I might end up over correcting.

The front mount was really solid, so I left it in. Replacing it would introduce another variable to factor in. The engine was centered prior to removal with the existing front mount in place, so I think I'll just leave that in place.

Didn't think of checking the shift coupler ... but I will to see if it looks off.

I'm not sure of the best way to determine if the cradle is centered on the horns ... but I'll see if I can find some reference points that will work.


It's a chilly 45 degrees in the garage this morning, so I think I'll wait a bit before getting out there and attempting to pretzel myself like a younger me used to do ...
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PostPosted: Sun Nov 17, 2024 3:29 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Okay, it looks like we have a smoking gun. The left trans mount is definitely sitting farther rearward in the cradle than the right mount. I don't recall seeing any markings on the mounts to suggest that they needed to be oriented a particular way.

So out comes the engine. I'll start by turning the left mount 180 degrees and see if it sits like the right mount. Hopefully this is all it takes. Stay tuned ..


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PostPosted: Sun Nov 17, 2024 3:39 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Is it my eyes or the angle of the last two photos?

If you draw a straight line between the centreline of bolts on the second last photo and compare it to the last photo does the line of the "L" bracket in the last photo not look like it lines up with the outside of the bolt not the centre of the bolt?

Could just be the photo though.
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PostPosted: Sun Nov 17, 2024 4:53 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

OldSchoolVW's wrote:
I'll start by turning the left mount 180 degrees and see if it sits like the right mount. Hopefully this is all it takes. Stay tuned ..

I installed a pair of those gray WW mounts recently and I did notice a very slight offset, so I installed them symmetrically.

I guess I'm ready to be surprised, best of luck. I don't see how that could cock the whole works so much (most of the offset was accommodated by the slots in the cradle).
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if you aren't perfectly centered in the hole you will have issues when you tap it.
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PostPosted: Sun Nov 17, 2024 5:21 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

OldSchoolVW's wrote:
The left trans mount is definitely sitting farther rearward in the cradle than the right mount.

The mounting holes in the transmission cradle are slotted, allowing some fore/aft adjustment of the rubber mounts. In your photos, it looks like the right mount is pushed all the way forward in the slots, while the left one is pushed all the way back. That's what accounts for the difference in the way the mounts are sitting in the cradle and why the motor is offset to the right. The mounts aren't specifically R or L...they can go on either side.
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PostPosted: Sun Nov 17, 2024 9:02 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

I appreciate all the thinking and input.

So the engine is out and all of the bolts and nuts for the trans mounts are removed. I guess the next step would be to remove the cradle, pull the mounts check and reinstall as Busstom did to minimize any offset. I don't recall if the holes for the cradle mounting bolts (to the fork) are oversized or slotted to allow for any lateral adjustment, but if so, I can shift it a bit to the left. I think I'll leave the lower bolts for the trans mounts out when I reinstall the engine. The trans can only pivot on the front mount, so if I can get the engine into the proper position, I should be able to see how well the holes in the cradle and the holes in the trans mounts line up. If they're too far off, the only solution I see would be to drill out these holes so I can install the bolts while the engine is in the correct position, right? I don't particularly like the idea of drilling out these holes, but aftermarket parts usually don't fit like the originals and don't leave us with many good options for making them work. Thoughts and opinions on this plan are welcome.
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PostPosted: Sun Nov 17, 2024 10:29 pm    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

I'm just brainstorming some things that I would check if I was in that predicament...if you have a 24" level (or other rigid, trusty straightedge), you can place it across the bellhousing flange and just eyeball if it seems parallel with the firewall. Of course, the puffy nature of the tarboard might obscure the view of a lateral line on the firewall.

The other thing I'd be tempted to do is drop a plumb bob from a centerpoint on the body and let the bob hang in front of the tranny input shaft, that might show you if/how much it's skewed. For a hanging point on the body, you might use the bracket that is for latching the decklid spring into.

The M18 holes in the cradle are usually pretty snug and won't allow much sideward adjustment at all, not enough to help your situation, yours is really off. Hopefully it's something with the mounts (fingers crossed emoji here).

By the way, when I said I noticed an offset on the WW mounts, it was slight, I mean very slight, such that it should be negligible in the scheme of things.

By the way #2, in this pic below, the space between the tray (shelf) and the 3-4 tin looks pretty much parallel (as did the 1-2 side), I would think those lines should be divergent if the tranny was truly skewed/cocked, making this quandary all the more puzzling.
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PostPosted: Mon Nov 18, 2024 6:25 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Busstom wrote:
By the way #2, in this pic below, the space between the tray (shelf) and the 3-4 tin looks pretty much parallel (as did the 1-2 side), I would think those lines should be divergent if the tranny was truly skewed/cocked, making this quandary all the more puzzling.


I noticed that too. I wonder if the entire transmission is mounted too far to the right. That would mean that the front mount is also “off” and needs to be moved to the left along with the rear mounts. All of that seems to be too coincidental to me, but it’s all I can think of. Especially since the problem didn’t exist before. The only thing that has changed is the mounts. Right?

I like the idea of the plumb bob. It wouldn’t necessarily speak to the orientation of the transmission, so the nose cone could still be cocked one way or the other I suppose, while the output shaft would appear to be centered. I don’t have a suggestion for that yet, just thinking out loud here.

Edited to add: how does the hockey stick shaft look under the back seat? Is it in the center of the hole? Does it seem to be coming in at an angle? Not sure if you can tell much by looking there, but maybe?
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PostPosted: Mon Nov 18, 2024 8:07 am    Post subject: Re: Engine Off Center After Install - ’63 Bug (Photos) Reply with quote

Is the marking in the center of the transmission carrier in line with the center of the lower rib of the transmission?
If not, the gearbox and engine will be off center.

Example is from a split case transmission but also applies to a later transmission.

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Regards.
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