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njg02 Samba Member
Joined: October 11, 2007 Posts: 97 Location: Australia
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Posted: Fri Dec 06, 2024 4:11 am Post subject: '91 Syncro upper ball joints |
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Hi. I've been doing some maint on the front suspension. New stabiliser drop links and bushes and I notice that the upper ball joint rubbers appear damp. Could this be an issue?
I've recently been away for 6 weeks and 9001km on some pretty rough roads so gave the bus a real workout. _________________ 1971 Super Beetle. Almost ready to roll.
1991 Syncro Camper |
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TopBud Samba Member
Joined: February 28, 2004 Posts: 1201 Location: Flagstaff AZ
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Wellington Samba Member
Joined: September 21, 2004 Posts: 2020 Location: Montreal
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Posted: Fri Dec 06, 2024 11:12 pm Post subject: Re: '91 Syncro upper ball joints |
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Damp, as in the boot may be stained slightly? No rips in the boots?
Check for any play, specifically up and down in the joint.
If there is no play, carry on with use.
Do you know the history of those joints?
Some of the parts available today are total garbage, it would be a shame to change out decent joints for an inferior joint that may not make it a year.
Upper ball joints can last a very long time, especially if they are OEM. |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10294 Location: Mt Lemmon, AZ
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Posted: Sat Dec 07, 2024 7:04 pm Post subject: Re: '91 Syncro upper ball joints |
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| TopBud wrote: |
| Pretty easy to replace, especially if you are doing maintenance. I just used the harbor freight tool... |
I used that tool but as I recall I had to enlarge the opening using an angle grinder to get it to work. Maybe I only needed that modification for the lower BJs... it's been a while. But that's the great thing about HF tools -- they're grinder- friendly. |
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njg02 Samba Member
Joined: October 11, 2007 Posts: 97 Location: Australia
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Posted: Sat Dec 07, 2024 7:43 pm Post subject: Re: '91 Syncro upper ball joints |
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| Wellington wrote: |
Damp, as in the boot may be stained slightly? No rips in the boots?
Check for any play, specifically up and down in the joint.
If there is no play, carry on with use.
Do you know the history of those joints?
Some of the parts available today are total garbage, it would be a shame to change out decent joints for an inferior joint that may not make it a year.
Upper ball joints can last a very long time, especially if they are OEM. |
Thanks Wellington. All good points. There doesn't appear to be any play.
The lowers are a different thing. Lots of play and will be replaced.
Thank everyone. _________________ 1971 Super Beetle. Almost ready to roll.
1991 Syncro Camper |
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Wellington Samba Member
Joined: September 21, 2004 Posts: 2020 Location: Montreal
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Posted: Sun Dec 08, 2024 3:16 pm Post subject: Re: '91 Syncro upper ball joints |
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Are you aware of the quality of lower ball joints?
Lemforder and Moog use to be the best, and were as good as originals.
I believe Lemforder is discontinued, and Moog has gone the cheap route/
A quality lower ball joint has a thick cast end cap with a raised "nipple" in the center. The cheap joints all have a stamped plate as a cover. They just don't last.
You can search it up here.
T3 techniques in the USA have undertaken manufacturing of ball joint in the correct fashion. You should check those out.
Lower ball joints are a bit of a challenge to change, you don't want to be doing it over again too soon. |
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dobryan  Samba Member

Joined: March 24, 2006 Posts: 17290 Location: Brookeville, MD
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