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Anyone running AC? Its hot outside!
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sbnova
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PostPosted: Mon Aug 14, 2023 1:25 pm    Post subject: Anyone running AC? Its hot outside! Reply with quote

Im looking for anyone running AC. I know of Gilmore and their systems. I have a mild 1680(?) with dual carbs in my 1964 Beetle and I am hoping to drive a little cooler here in Central Florida.
Who's mounted a compressor neatly? Did you use a sanden 508, or the newer SD7b10? Did you drive it from a factory sized AC crank pulley addition or off your standard crank pulley and belt? I would think the AC pulley would drive the compressor slower and consume less engine power.

Has anyone used an electric AC system? Amazon has a few for cars. The current draw is high though, likely more than I can support continuously.
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FPGT72
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PostPosted: Tue Aug 15, 2023 6:14 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

I am a ways down this road with the VW, but I have done it with other small cars. Fiat 850 Spider, so about the same size horse power wise.

I did the electrical system, and fitted a "GM style" alt. It is a little more easy on that car because of how the charging system is on the air cooled VW. But it did work ok with a "high output" charging system.

I don't own that specific 850 anymore, but I do have two others. I am not going to go that way again. It worked, but the cars, are just too "loose" to really hold the cool in. There is no free lunch and when you hit the amp draw hard you will feel it in that little low HP engine.

This was a while ago, so they could have gotten better. I don't daily my old girls so they can wait for pretty days.
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wdfifteen
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PostPosted: Tue Aug 15, 2023 8:05 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

sbnova wrote:


Has anyone used an electric AC system? The current draw is high though, likely more than I can support continuously.


I have an electric system in my 911. You need a 70 amp alternator. I don't know if there is one that fits a VW. Personally, if I had to add a pulley and belt to the engine I would rather power a big, dedicated alternator than an AC pump with all the hoses, etc you have to run.
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Busstom
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PostPosted: Tue Aug 15, 2023 11:06 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

How about something like this 90 amp (advertised) unit?

https://www.summitracing.com/parts/pnx-al82n-90?se...RwQAvD_BwE

wdfifteen, can you link or post info on that unit running in your 911?
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wdfifteen
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PostPosted: Tue Aug 15, 2023 12:16 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Busstom wrote:


wdfifteen, can you link or post info on that unit running in your 911?


https://patrickmotorsports.com/products/aireleclrfktcrf

I said you need a 70 amp alternator, but it looks like 90 amp is the minimum required. From their web site:

"For Most 911 Applications An Upgraded Alternator Will Be Required To Increase The Charging Capacity Of Your Electrical System. The 3.2 Carrera - Equipped With 90A Alternators Are Competent For For The Job - Although The Upgraded 150A Alternator Supplied With Our Kit Is Highly Recommended. "

My car is a 1988 with the 90 amp alternator and I did not spring for the 150A unit they sell. Works OK. That 90 amp from Summit looks like the last piece of the puzzle you'd need to put electric AC in a VW.

I'll tell you, keeping the factory AC working on the 911 was a constant headache. It didn't work that great when it was at its best. The hoses that ran from the back of the car to the front ALWAYS leaked. Not just at the fittings, through the rubber.

Getting the hoses and compressor out of the engine bay and that condenser off of the tail was HUGE. I can't imagine working on a VW engine with all that junk under the lid.
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Busstom
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PostPosted: Tue Aug 15, 2023 1:12 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Thanks! Good to know that electrical AC is an option.

Wow, I don't normally balk at price, but that one's gonna sting Smile

And of course, some homework is in order to determine how packaging it in a Beetle will work out. But it does look like a nice option.
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Mike Fisher
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PostPosted: Tue Aug 15, 2023 4:27 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

I've noticed that 'all' the VW's in Indonesia etc I see seem to have add on air conditioning w/compressors.
It must work or they 'all' wouldn't buy them.
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sbnova
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PostPosted: Tue Aug 15, 2023 6:59 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Good info!

So I was looking at amazon and found a few electric AC units. Like this one for example

https://www.amazon.com/Universal-System-Electric-A...amp;sr=8-8

Most say the compressor draws 70a at startup but they don't say what the continuous draw is...
I figure 70a plus ~10a for the condenser fan plus ~10a for the evaporator fan and you're right there at 90a. Not counting the what the car is drawing.

Maybe the Porsche elec system recommended over 90a because the car itself draws more than a ~64 beetle??

Ive seen those 90a alternators, and that is exactly what I was considering. The problem for me is swapping alternators. My engine is all new, beautiful and fully custom painted so I am not really looking forward to taking anything apart. I think I would rather disassemble things to swap an alternator than to add a compressor and hose in the engine bay though.

I may just bite the bullet and buy that amazon unit. They even list kits without the evaporator so you can select the evaporator style you want separately.
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Cusser
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PostPosted: Tue Aug 15, 2023 7:09 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

I'm in Phoenix. I'd only consider Gilmore or ICE AC in San Diego.
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Erik G
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PostPosted: Wed Aug 16, 2023 9:55 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

sbnova wrote:
Good info!

So I was looking at amazon and found a few electric AC units. Like this one for example

https://www.amazon.com/Universal-System-Electric-A...amp;sr=8-8

Most say the compressor draws 70a at startup but they don't say what the continuous draw is...
I figure 70a plus ~10a for the condenser fan plus ~10a for the evaporator fan and you're right there at 90a. Not counting the what the car is drawing.

Maybe the Porsche elec system recommended over 90a because the car itself draws more than a ~64 beetle??

Ive seen those 90a alternators, and that is exactly what I was considering. The problem for me is swapping alternators. My engine is all new, beautiful and fully custom painted so I am not really looking forward to taking anything apart. I think I would rather disassemble things to swap an alternator than to add a compressor and hose in the engine bay though.

I may just bite the bullet and buy that amazon unit. They even list kits without the evaporator so you can select the evaporator style you want separately.


wait - you want to add AC but are scared to change an alternator? Did you custom paint it in the car? Confused do you know about the holes you're going to have to add?

for the record, here a type 34, much harder to add a big alternator than it is on a bug or bus :

https://www.thesamba.com/vw/forum/viewtopic.php?t=...;start=127
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DerrickfromNC1
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PostPosted: Thu Aug 17, 2023 8:13 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

This might be unconventional but I have a few friends that put small igloo coolers in their trunks. They mounted a small variable speed fan on one side and a 3” hose on the other side ducted back into the car. Does a surprising good job of cooling the interior on a 90 plus degree day in the Carolinas and the ice will last almost half a day of constant use.
I plan to do a variation of this by adding some 2” copper tubing snaked under that the air will travel thru. This should also allow the ice to last longer. Next time I see them I’ll take some pics.
I was told one of my friends had incorporated a small aquarium pump to circulate water within the system to aid in cooling but I have not seen it yet.
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sbnova
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PostPosted: Fri Aug 18, 2023 2:54 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Erik G- “scared” to change the alternator lol, no. I said not looking forward to changing it. Yes, everything is custom painted, by me, basecoat clearcoat on the tins, alternator, and shroud. I’ve neatly routed every wire in an attempt to keep the engine bay as tidy as possible.
That being said, I’d still rather change that alternator than mount a compressor
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Karmann2109
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PostPosted: Mon Jul 21, 2025 8:54 pm    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Now that Gilmore is no longer an AC kit option, are there any alternative solutions for my 1965 Karmann Ghia?

Thanks.
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PostPosted: Tue Jul 22, 2025 8:09 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

Cusser wrote:
I'm in Phoenix. I'd only consider Gilmore or ICE AC in San Diego.


ICE AC in San Diego
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PostPosted: Fri Jul 25, 2025 6:22 am    Post subject: Re: Anyone running AC? Its hot outside! Reply with quote

My car's AC uses 14 hp to run it and everything is in tip top shape, but it's just barely adequate on really hot days. 14 hp converts to 35,620 btu, but of course not all of the 14 hp used is converted to cold air. Mine uses the same evaporator as an 80's Prelude, so I'm guessing its rated similarly to 90's Honda civics that have 12k btu capacity.


The 12v compressor units won't have nearly the same btu output as a normal belt driven compressor. 90 amps at 14v is 1260 watts, which converts to 4300 btu. Not all of that energy is making into the cabin as cold air, if its a very optimistic 75% efficient you're only getting 3200 btu. Not enough to adequately cool a car.


A common Sanden 508 compressor is capable of 33,500 btu at 4000 rpm, a 709 is capable of 36,600 btu at 4000 rpm. Of course the rest of the system would have to be sized appropriately to get anywhere near that out of an AC system. But that's ~10x the potential of the 12v compressors.


Vintage Air's Gen 4 Magnum system is rated at 17-20k btu. I've installed a few Vintage Air kits and they are excellent at cooling the interior of a full size sedan quickly even in 95* weather.
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