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What’s the best car (starting) battery for the Vanagon?
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zoti
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PostPosted: Sat Feb 20, 2021 12:32 am    Post subject: What’s the best car (starting) battery for the Vanagon? Reply with quote

I have an 88 Westfalia. The starter battery is dying. Won’t hold charge for long.

The previous owner put a 70ah battery but it is too tall for the compartment.

I have 200ah batteries to run my camping needs so the car battery is used just as a regular car battery. No real loads on it other then regular loads to run the car.

What’s recommended and preferably something I can buy locally.
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kamzcab86
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PostPosted: Sat Feb 20, 2021 12:52 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

It's the CCA rating (not amp hours) that's important when it comes to starting batteries.

That said, Group 41 is the factory size, but it takes up the entire battery box making it a bitch to deal with (it also isn't commonly stocked these days). A lot of us with Westfalias have switched to a T5:

Image may have been reduced in size. Click image to view fullscreen.


I (finally) just installed a new factory hold-down clamp... works splendidly.

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markswagen
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PostPosted: Sat Feb 20, 2021 12:53 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

i like interstate batteries, i have them in all of my vanagons, and i recommend my customers buy the same.
group 41, is what came from the factory, if that is not available, a group 40R will do, it's slightly smaller, but does the job very well.
2 of my 4 vanagons have the group 41, the other 2, have the group 40R
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DuncanS
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PostPosted: Sat Feb 20, 2021 12:58 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

4 of these beasts? I can't drive more than one at a time. 4 has to be a record.
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zoti
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PostPosted: Sat Feb 20, 2021 1:46 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Thanks. I’ll check into those.
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0to60in6min
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PostPosted: Sat Feb 20, 2021 2:02 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

In one of the previous posts someone suggested group 91 T6 - 700 CCA, 1 1/4 inch shorter than group 41

https://www.oreillyauto.com/detail/b/premium-5598/...rm/6251390

group 41
https://www.oreillyauto.com/detail/b/premium-4997/...mj/4742508
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Ahwahnee
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PostPosted: Sat Feb 20, 2021 8:14 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

markswagen wrote:
i like interstate batteries, i have them in all of my vanagons, and i recommend my customers buy the same...


But be aware that Interstate is a "battery marketing and distribution company":

https://en.wikipedia.org/wiki/Interstate_Batteries

Most batteries are manufactured by a handful of companies - Exide and Johnson Controls being among the most common.

Sometimes the only difference between two batteries is the label and the price.
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RGS Paul
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PostPosted: Sat Feb 20, 2021 6:21 pm    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

I'm liking my Odyssey 96R-600, I've only had it since last June though. It was a nice replacement for my old Interstate and should pair well with my aux battery (a PC-1200) in the long run. No issues with cold starts (though I think I've only tested it to about 10 °F this year) or multiple short trips in a row.

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MyTwete
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PostPosted: Fri Aug 26, 2022 7:58 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Perhaps "the best" starting battery for the Vanagon is a good lithium-ion battery. I recently "built" and installed one for our 81 AC Westy that will be the last starting battery this car ever needs. I have gone thru 3 starter batteries in just 7 years or so. Likely this is because I can go months without driving the van and, well, even when on a maintainer, PbA batteries don't like not being used. What I need is a battery that is perfectly happy for months or years without being fussed with. Lithium fits that bill.

Lithium options have come a long way and folks have talked about using LiFePo batteries as their AUX battery (something I'm doing now too). But LiFePo isn't the best option for a starter battery (and the suppliers note that). Lithium ion options however have extremely low internal resistance and are really "the best" option if you can get one that fits the bill. There are few, if any, lithium-ion options with suitable capacity and in the 12-16v range these days that don't cost up in the $400-1k.

For me, I bid on a high quality 42v, 35ah module made by Enerdel. Having worked with these modules a lot (they power my 2011 THINK and I have some 20 of them powering my boat), I know how they are configured. And so, for about $250 I bought one of these NIB units, reconfigured it for 14v/105ah and installed it as my starting battery on my Westy. All went well except in one dimension it nearly, but wouldn't, fit. Ughh...I could have reconfigured the pack to be smaller but the bad dimension wouldn't change.
Since I never liked how I had to lift/drop the battery into the box under the seat anyway and since the sheet metal there was a bit bent anyway, I cut the vertical face away. Voila...battery slides into place. Built a new lid out of heavy metal and I was ready to go. Will build a face plate for the vertical section soon.

Anyway, I charged the battery up to nom. 14v, hooked up my harbor freight Battery Analyzer to it and read the CCA: 3000.


Image may have been reduced in size. Click image to view fullscreen.

Image may have been reduced in size. Click image to view fullscreen.


No more push starting.
No more maintainers or maintenance charge.
I'll check cell balance maybe once a year, but aside from that, this will be the last battery this old van will ever need to give oodles of starting current.

Voltage, min.: 10v
Voltage, max.: 16.4v
Voltage nom.: ~14v (105ah)

Fahrvergnugen.

-Myles Twete, Portland, Or.
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Ahwahnee
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PostPosted: Fri Aug 26, 2022 8:12 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

MyTwete wrote:
...I have gone thru 3 starter batteries in just 7 years or so...


Hopefully you have confirmed the rest of the electrical system is performing as it should because in my experience going through 3 batteries in 7 years suggests there is a problem (possibly phantom draw or faulty charging).
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Mateo83
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PostPosted: Fri Aug 26, 2022 8:30 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Red top optima will fit on its side.
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steve244
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PostPosted: Fri Aug 26, 2022 8:44 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Ahwahnee wrote:
MyTwete wrote:
...I have gone thru 3 starter batteries in just 7 years or so...


Hopefully you have confirmed the rest of the electrical system is performing as it should because in my experience going through 3 batteries in 7 years suggests there is a problem (possibly phantom draw or faulty charging).


He's got his electrician's chops if he modded the LiOn battery to work.

A couple years per lead-acid battery is normal if it isn't used much. But the warranties should make replacement cheaper. I thought a smart tender would simulate use well enough to alleviate this.

Dunno about gel type batteries. I would have suspected the gel would slop around if you put them on their side. Does Optima specify? As these are still lead-acid I'm not sure their life is any longer, but they are less likely to corrode the area around the battery.
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jlrftype7
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PostPosted: Fri Aug 26, 2022 9:27 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

I must be living right.... Shocked
Still have our perfectly working Group 41 from NAPA that I installed in Nov 2018- I keep testing it, and it keeps passing with no signs of Sulfation yet creeping in.
We usually only use the Vanagon on weekends, and not long trips at that.
I agree that Group 41 batteries are getting harder to find. Might have to switch to the T5 battery when our Group 41 does finally die. Think

I have replaced the main power cable, the main ground cable, added supplemental ground cable at the starter, changed the Altn harness to the GoWesty Upgrade Version, added the Charge Exciter Harness also from GoWesty, and finally, changed the Battery Terminals to the Mil-Spec version talked about here on Samba. So at least my wiring isn't adding stress to the Electrical System. Smile Smile


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PostPosted: Fri Aug 26, 2022 9:34 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

jlrftype7 wrote:
I have replaced the main power cable

I'm kicking myself for not doing this when I dropped the gas tank. Do you (or anybody else) know if it's possible to thread a new cable through without dropping it again?
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jlrftype7
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PostPosted: Fri Aug 26, 2022 12:24 pm    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

brickster wrote:
jlrftype7 wrote:
I have replaced the main power cable

I'm kicking myself for not doing this when I dropped the gas tank. Do you (or anybody else) know if it's possible to thread a new cable through without dropping it again?
Did not drop my tank at all, but I have a Tintop, maybe the routing out of the box is easier?
Anyway, super easy to feed the old cable out on ours. I think I remembering taping the new cable to the old one and pulling it out gently that way, with some Silicone Lube sprayed on the new cable to make it slippery through the body sealing grommet. And, the cable was of course larger in diameter since I went up a gauge or two with the new cable. But, it still fit through the body grommet and the stock plastic routing clips that are on the side of the Frame Rail, holding the cable against the body.

I added a battery vent tube kit from NAPA, there wasn't one when I replaced the battery in 2018. Maybe it had one, and was long gone by the time we got the Vanagon?
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2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto


Last edited by jlrftype7 on Sat Aug 27, 2022 4:46 am; edited 1 time in total
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brickster
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PostPosted: Fri Aug 26, 2022 7:17 pm    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Thanks, I have a Campmobile, so it may be different.
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Crooked Designer
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PostPosted: Wed Dec 03, 2025 8:41 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Definitely time to replace my starter battery, so this thread is helpful. I'm interested the T5 (which appears to be Group Size 90?) as I have a very tight fit in the starter battery compartment and would love some breathing room. A few people mentioned a "good amount" of cold cranking amps and I'm wondering if there is a recommended number on this. I'm currently looking at a size 90 battery with 650 CCA.. This good?
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Sodo
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PostPosted: Wed Dec 03, 2025 8:41 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Akbarz wrote:
Bottom line: small starter battery, correct group size, good CCA. Your current setup doesn’t need more than that.


That's all you need inside the battery box.

Outside the battery box ya gotta consider the "current setup" to deliver the energy to the starter.

If your ground is crossing a corroded transaxle to get to the chassis there can be significant losses that a new battery obviously cannot overcome.
Nor a new starter.

You can perhaps learn the Voltage Drop Test and assess the condition of your 40-year old circuitry.
There's this....https://www.thesamba.com/vw/gallery/pix/1218526.jpg

Easiest..... is to simply bypass the (corroded) transaxle with a copper cable from the starter mount to the chassis.
Almost anyone who can go under the van can do this $20 mod.
No voltmeter required but ya gotta know how to "make good electrical connections".
And the Battery ground (right at the box) can often be improved.
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Crooked Designer
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PostPosted: Wed Dec 03, 2025 8:48 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

Sodo wrote:
Akbarz wrote:
Bottom line: small starter battery, correct group size, good CCA. Your current setup doesn’t need more than that.


That's all you need inside the battery box.

Outside the battery box ya gotta consider the "current setup" to deliver the energy to the starter.

If your ground is crossing a corroded transaxle to get to the chassis there can be significant losses that a new battery obviously cannot overcome.
Nor a new starter.

You can perhaps learn the Voltage Drop Test and assess the condition of your 40-year old circuitry.
There's this....https://www.thesamba.com/vw/gallery/pix/1218526.jpg

Easiest..... is to simply bypass the (corroded) transaxle with a copper cable from the starter mount to the chassis.
Almost anyone who can go under the van can do this $20 mod.
No voltmeter required but ya gotta know how to "make good electrical connections".
And the Battery ground (right at the box) can often be improved.


You ever consider moving your starter battery to the engine bay behind the tail light? Now that I think of it, that area is probably where your fuel filler neck is on a Syncro. Anyway, doing the starter ground lug in the spring and considering moving the battery to the back as well. Would allow me to install a new and much much shorter positive wire.
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zerotofifty
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PostPosted: Wed Dec 03, 2025 9:23 am    Post subject: Re: What’s the best car (starting) battery for the Vanagon? Reply with quote

When you buy a battery, check out the date on the battery, buy a fresh one. I have found batteries at store a year old, and as such found that these batteries have been damaged by long term self discharge. A battery will self discharge, and a battery not stored at full charge will become damaged beyond repair, giving a short service life

I have found the Vanagon sized battery is not very common, and with few Vanagons around, some stores or warehouses have old stocks of Vanagon batteries. avoid these old batteries, sure they might make it past the warrentee, but they certainly will not give a long service life.

I look for batteries with a date no more than a couple months past. Once I had to buy a year old battery, last minute purchase before a long trip, only one available locally, I returned it for failing within a couple months, the store had another battery for me, but it too was a year old, so they told me to come back later after they got a fresh one in stock. They told me the old stock ones were sent to recycle.

A good fresh battery may last near a decade, where as one that was sitting discharged for many many months may only last a few years, 1/3 rd the life. at say $200 each, that not fresh battery can end up costing you $400 more dollars over a decade if you need to buy three of them in the time you could have only needed to buy one of them

That leads me to something else, if your car is stored a lot, driven not often, driven short runs, your battery maybe in a frequent state of low charge, this harms the battery life, in that case a trickle charger can really extend your battery life, and thus save a good amount of money for you. Keep your battery at full charge at all times!

A car battery purchase is like buying fish at the market, you want fresh for best results.
Batteries are like fish
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