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zoti Samba Member

Joined: December 26, 2007 Posts: 2173 Location: Plano, TX USA
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Posted: Sat Feb 20, 2021 12:32 am Post subject: What’s the best car (starting) battery for the Vanagon? |
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I have an 88 Westfalia. The starter battery is dying. Won’t hold charge for long.
The previous owner put a 70ah battery but it is too tall for the compartment.
I have 200ah batteries to run my camping needs so the car battery is used just as a regular car battery. No real loads on it other then regular loads to run the car.
What’s recommended and preferably something I can buy locally. |
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kamzcab86 Samba Moderator

Joined: July 26, 2008 Posts: 8606 Location: Arizona
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Posted: Sat Feb 20, 2021 12:52 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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It's the CCA rating (not amp hours) that's important when it comes to starting batteries.
That said, Group 41 is the factory size, but it takes up the entire battery box making it a bitch to deal with (it also isn't commonly stocked these days). A lot of us with Westfalias have switched to a T5:
I (finally) just installed a new factory hold-down clamp... works splendidly.
🍺 _________________ 1986 Cabriolet: www.Cabby-Info.com
1990 Vanagon Westfalia: Old Blue's Blog
2016 Golf GTI S
"Real knowledge is to know the extent of one's ignorance." - 孔子 |
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markswagen Samba Member
Joined: January 28, 2018 Posts: 1554 Location: san diego
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Posted: Sat Feb 20, 2021 12:53 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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i like interstate batteries, i have them in all of my vanagons, and i recommend my customers buy the same.
group 41, is what came from the factory, if that is not available, a group 40R will do, it's slightly smaller, but does the job very well.
2 of my 4 vanagons have the group 41, the other 2, have the group 40R _________________ markswagen {mobile mechanic} san diego area all early VW's cared for.
619 201 0310 |
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DuncanS Samba Member
Joined: October 17, 2013 Posts: 4583 Location: New Hampshire
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Posted: Sat Feb 20, 2021 12:58 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| 4 of these beasts? I can't drive more than one at a time. 4 has to be a record. |
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zoti Samba Member

Joined: December 26, 2007 Posts: 2173 Location: Plano, TX USA
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Posted: Sat Feb 20, 2021 1:46 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| Thanks. I’ll check into those. |
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0to60in6min Samba Member
Joined: November 27, 2006 Posts: 3461 Location: OR & CA (Oregon/California)
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10305 Location: Mt Lemmon, AZ
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Posted: Sat Feb 20, 2021 8:14 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| markswagen wrote: |
| i like interstate batteries, i have them in all of my vanagons, and i recommend my customers buy the same... |
But be aware that Interstate is a "battery marketing and distribution company":
https://en.wikipedia.org/wiki/Interstate_Batteries
Most batteries are manufactured by a handful of companies - Exide and Johnson Controls being among the most common.
Sometimes the only difference between two batteries is the label and the price. |
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RGS Paul Samba Member
Joined: April 20, 2007 Posts: 689 Location: Los Alamos, NM
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Posted: Sat Feb 20, 2021 6:21 pm Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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I'm liking my Odyssey 96R-600, I've only had it since last June though. It was a nice replacement for my old Interstate and should pair well with my aux battery (a PC-1200) in the long run. No issues with cold starts (though I think I've only tested it to about 10 °F this year) or multiple short trips in a row.
Paul _________________ '87 Syncro 7-Pass. Adventure Touring Vehicle
"Simplicate, then add lightness." Colin Chapman |
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MyTwete Samba Member
Joined: August 26, 2022 Posts: 2 Location: Portland, Oregon
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Posted: Fri Aug 26, 2022 7:58 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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Perhaps "the best" starting battery for the Vanagon is a good lithium-ion battery. I recently "built" and installed one for our 81 AC Westy that will be the last starting battery this car ever needs. I have gone thru 3 starter batteries in just 7 years or so. Likely this is because I can go months without driving the van and, well, even when on a maintainer, PbA batteries don't like not being used. What I need is a battery that is perfectly happy for months or years without being fussed with. Lithium fits that bill.
Lithium options have come a long way and folks have talked about using LiFePo batteries as their AUX battery (something I'm doing now too). But LiFePo isn't the best option for a starter battery (and the suppliers note that). Lithium ion options however have extremely low internal resistance and are really "the best" option if you can get one that fits the bill. There are few, if any, lithium-ion options with suitable capacity and in the 12-16v range these days that don't cost up in the $400-1k.
For me, I bid on a high quality 42v, 35ah module made by Enerdel. Having worked with these modules a lot (they power my 2011 THINK and I have some 20 of them powering my boat), I know how they are configured. And so, for about $250 I bought one of these NIB units, reconfigured it for 14v/105ah and installed it as my starting battery on my Westy. All went well except in one dimension it nearly, but wouldn't, fit. Ughh...I could have reconfigured the pack to be smaller but the bad dimension wouldn't change.
Since I never liked how I had to lift/drop the battery into the box under the seat anyway and since the sheet metal there was a bit bent anyway, I cut the vertical face away. Voila...battery slides into place. Built a new lid out of heavy metal and I was ready to go. Will build a face plate for the vertical section soon.
Anyway, I charged the battery up to nom. 14v, hooked up my harbor freight Battery Analyzer to it and read the CCA: 3000.
No more push starting.
No more maintainers or maintenance charge.
I'll check cell balance maybe once a year, but aside from that, this will be the last battery this old van will ever need to give oodles of starting current.
Voltage, min.: 10v
Voltage, max.: 16.4v
Voltage nom.: ~14v (105ah)
Fahrvergnugen.
-Myles Twete, Portland, Or. |
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Ahwahnee Samba Member

Joined: June 05, 2010 Posts: 10305 Location: Mt Lemmon, AZ
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Posted: Fri Aug 26, 2022 8:12 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| MyTwete wrote: |
| ...I have gone thru 3 starter batteries in just 7 years or so... |
Hopefully you have confirmed the rest of the electrical system is performing as it should because in my experience going through 3 batteries in 7 years suggests there is a problem (possibly phantom draw or faulty charging). |
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Mateo83 Samba Member

Joined: September 14, 2021 Posts: 647 Location: Lodi, CA
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Posted: Fri Aug 26, 2022 8:30 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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Red top optima will fit on its side. _________________ 83 Air-cooled 2.0 Tin Top |
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steve244 Samba Member

Joined: March 18, 2022 Posts: 1787 Location: GA
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Posted: Fri Aug 26, 2022 8:44 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| Ahwahnee wrote: |
| MyTwete wrote: |
| ...I have gone thru 3 starter batteries in just 7 years or so... |
Hopefully you have confirmed the rest of the electrical system is performing as it should because in my experience going through 3 batteries in 7 years suggests there is a problem (possibly phantom draw or faulty charging). |
He's got his electrician's chops if he modded the LiOn battery to work.
A couple years per lead-acid battery is normal if it isn't used much. But the warranties should make replacement cheaper. I thought a smart tender would simulate use well enough to alleviate this.
Dunno about gel type batteries. I would have suspected the gel would slop around if you put them on their side. Does Optima specify? As these are still lead-acid I'm not sure their life is any longer, but they are less likely to corrode the area around the battery. _________________ 82 AC vanagon approx 200K miles (3K are mine).
DD is a 2015 Leaf
Road Trip to Hell (FL 2023)
The Vanagon's drivetrain and chassis restomod thread. Best sung to the tune of I Did It My Way... |
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4792 Location: Chicago
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Posted: Fri Aug 26, 2022 9:27 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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I must be living right....
Still have our perfectly working Group 41 from NAPA that I installed in Nov 2018- I keep testing it, and it keeps passing with no signs of Sulfation yet creeping in.
We usually only use the Vanagon on weekends, and not long trips at that.
I agree that Group 41 batteries are getting harder to find. Might have to switch to the T5 battery when our Group 41 does finally die.
I have replaced the main power cable, the main ground cable, added supplemental ground cable at the starter, changed the Altn harness to the GoWesty Upgrade Version, added the Charge Exciter Harness also from GoWesty, and finally, changed the Battery Terminals to the Mil-Spec version talked about here on Samba. So at least my wiring isn't adding stress to the Electrical System.
_________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto |
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brickster Samba Member
Joined: January 05, 2004 Posts: 607 Location: CO, USA
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Posted: Fri Aug 26, 2022 9:34 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| jlrftype7 wrote: |
| I have replaced the main power cable |
I'm kicking myself for not doing this when I dropped the gas tank. Do you (or anybody else) know if it's possible to thread a new cable through without dropping it again? |
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jlrftype7 Samba Member
Joined: July 24, 2018 Posts: 4792 Location: Chicago
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Posted: Fri Aug 26, 2022 12:24 pm Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| brickster wrote: |
| jlrftype7 wrote: |
| I have replaced the main power cable |
I'm kicking myself for not doing this when I dropped the gas tank. Do you (or anybody else) know if it's possible to thread a new cable through without dropping it again? |
Did not drop my tank at all, but I have a Tintop, maybe the routing out of the box is easier?
Anyway, super easy to feed the old cable out on ours. I think I remembering taping the new cable to the old one and pulling it out gently that way, with some Silicone Lube sprayed on the new cable to make it slippery through the body sealing grommet. And, the cable was of course larger in diameter since I went up a gauge or two with the new cable. But, it still fit through the body grommet and the stock plastic routing clips that are on the side of the Frame Rail, holding the cable against the body.
I added a battery vent tube kit from NAPA, there wasn't one when I replaced the battery in 2018. Maybe it had one, and was long gone by the time we got the Vanagon? _________________ '68 Westy- my first VW and vehicle/Bus- long gone.- sold it to a traveling Swiss couple....
'67 Type 3 Fastback, my 2nd car- gone
'69 Semi-Auto Stick Shift Beetle-gone
2017 MINI Coopers, our current DDs
‘84 Tin Top - Hilga....Auto
Last edited by jlrftype7 on Sat Aug 27, 2022 4:46 am; edited 1 time in total |
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brickster Samba Member
Joined: January 05, 2004 Posts: 607 Location: CO, USA
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Posted: Fri Aug 26, 2022 7:17 pm Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| Thanks, I have a Campmobile, so it may be different. |
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Crooked Designer Samba Member

Joined: March 22, 2018 Posts: 615 Location: Chicago, IL
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Posted: Wed Dec 03, 2025 8:41 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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Definitely time to replace my starter battery, so this thread is helpful. I'm interested the T5 (which appears to be Group Size 90?) as I have a very tight fit in the starter battery compartment and would love some breathing room. A few people mentioned a "good amount" of cold cranking amps and I'm wondering if there is a recommended number on this. I'm currently looking at a size 90 battery with 650 CCA.. This good? _________________ '85 Westy full camper, Subaru 2.5L, 5 speed SubiGears + 5speedbus shifter kit |
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Sodo Samba Member

Joined: July 06, 2007 Posts: 10874 Location: Western WA
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Posted: Wed Dec 03, 2025 8:41 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| Akbarz wrote: |
| Bottom line: small starter battery, correct group size, good CCA. Your current setup doesn’t need more than that. |
That's all you need inside the battery box.
Outside the battery box ya gotta consider the "current setup" to deliver the energy to the starter.
If your ground is crossing a corroded transaxle to get to the chassis there can be significant losses that a new battery obviously cannot overcome.
Nor a new starter.
You can perhaps learn the Voltage Drop Test and assess the condition of your 40-year old circuitry.
There's this....https://www.thesamba.com/vw/gallery/pix/1218526.jpg
Easiest..... is to simply bypass the (corroded) transaxle with a copper cable from the starter mount to the chassis.
Almost anyone who can go under the van can do this $20 mod.
No voltmeter required but ya gotta know how to "make good electrical connections".
And the Battery ground (right at the box) can often be improved. _________________
'90 Westy EJ25, NEW oil rings (!) 2Peloquins, 3knobs, SyncroShop pressure-oiled pinion-bearing & GT mainshaft, filtered, cooled gearbox.
'87 Tintop w 47k 53k, '12 SmallCar EJ25, cooled filtered original gearbox
....KTMs, GasGas, SPOT mtb |
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Crooked Designer Samba Member

Joined: March 22, 2018 Posts: 615 Location: Chicago, IL
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Posted: Wed Dec 03, 2025 8:48 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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| Sodo wrote: |
| Akbarz wrote: |
| Bottom line: small starter battery, correct group size, good CCA. Your current setup doesn’t need more than that. |
That's all you need inside the battery box.
Outside the battery box ya gotta consider the "current setup" to deliver the energy to the starter.
If your ground is crossing a corroded transaxle to get to the chassis there can be significant losses that a new battery obviously cannot overcome.
Nor a new starter.
You can perhaps learn the Voltage Drop Test and assess the condition of your 40-year old circuitry.
There's this....https://www.thesamba.com/vw/gallery/pix/1218526.jpg
Easiest..... is to simply bypass the (corroded) transaxle with a copper cable from the starter mount to the chassis.
Almost anyone who can go under the van can do this $20 mod.
No voltmeter required but ya gotta know how to "make good electrical connections".
And the Battery ground (right at the box) can often be improved. |
You ever consider moving your starter battery to the engine bay behind the tail light? Now that I think of it, that area is probably where your fuel filler neck is on a Syncro. Anyway, doing the starter ground lug in the spring and considering moving the battery to the back as well. Would allow me to install a new and much much shorter positive wire. _________________ '85 Westy full camper, Subaru 2.5L, 5 speed SubiGears + 5speedbus shifter kit |
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zerotofifty Samba Member
Joined: December 27, 2003 Posts: 4240
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Posted: Wed Dec 03, 2025 9:23 am Post subject: Re: What’s the best car (starting) battery for the Vanagon? |
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When you buy a battery, check out the date on the battery, buy a fresh one. I have found batteries at store a year old, and as such found that these batteries have been damaged by long term self discharge. A battery will self discharge, and a battery not stored at full charge will become damaged beyond repair, giving a short service life
I have found the Vanagon sized battery is not very common, and with few Vanagons around, some stores or warehouses have old stocks of Vanagon batteries. avoid these old batteries, sure they might make it past the warrentee, but they certainly will not give a long service life.
I look for batteries with a date no more than a couple months past. Once I had to buy a year old battery, last minute purchase before a long trip, only one available locally, I returned it for failing within a couple months, the store had another battery for me, but it too was a year old, so they told me to come back later after they got a fresh one in stock. They told me the old stock ones were sent to recycle.
A good fresh battery may last near a decade, where as one that was sitting discharged for many many months may only last a few years, 1/3 rd the life. at say $200 each, that not fresh battery can end up costing you $400 more dollars over a decade if you need to buy three of them in the time you could have only needed to buy one of them
That leads me to something else, if your car is stored a lot, driven not often, driven short runs, your battery maybe in a frequent state of low charge, this harms the battery life, in that case a trickle charger can really extend your battery life, and thus save a good amount of money for you. Keep your battery at full charge at all times!
A car battery purchase is like buying fish at the market, you want fresh for best results.
Batteries are like fish _________________ Sorry About That Chief.
Give Peace a Chance.
Words to live by. |
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