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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Fri Dec 09, 2011 8:02 am Post subject: Bleeding Brakes! |
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Need a brake expert please!??..........ive replaced all wheel cylinders,master cylinder and brake hoses.
Tried today to bleed the brakes........pumped the air out until the fluid flowed,3 times but no joy getting a pedal??
Could it be that the old stock Master Cylinder isnt any good????or do i have adjust pedal to master cylinder???
Your thoughts please gentlemen |
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my59 Samba Member

Joined: August 13, 2003 Posts: 3966 Location: connecting the dots
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Posted: Fri Dec 09, 2011 8:11 am Post subject: |
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NOS master? VW had a time limit about keeping brake components on the shelf becuase of rubber getting old. You may need new rubber components.
Did you fill master with fluid prior to install (ie bench bleed) as the system is not designed to pump air.
You might try to gravity bleed the system- open the bleeder valves and keep the reservoir full and leave overnight
Dont adjust the pedal rod just yet _________________ my59: Well son, my grandfather died before I got to drive it, so does that answer your question?
our79: sunroof bus w/camper interior and 2.0 FI
Other:'12 Jetta, '77 Benz 300D, and a 74 MG Midget. |
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drscope Samba Member

Joined: February 19, 2007 Posts: 15273 Location: Baltimore, Maryland USA
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Posted: Fri Dec 09, 2011 9:26 am Post subject: |
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Are the shoes adjusted out against the drums? If not, you NEVER will get a pedal! _________________ Mother Nature is a Mean Evil Bitch! |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Fri Dec 09, 2011 10:17 am Post subject: |
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drscope wrote: |
Are the shoes adjusted out against the drums? If not, you NEVER will get a pedal! |
DITTO _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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vwbrewer Samba Member

Joined: March 23, 2009 Posts: 201 Location: San Antonio
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Posted: Sat Dec 10, 2011 5:26 am Post subject: |
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Are the e-brake cables connected? _________________ 1957 Oval Rag |
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ozarkbaha Samba Member
Joined: May 22, 2011 Posts: 91 Location: dover,arkansas
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Posted: Sun Dec 11, 2011 6:42 am Post subject: |
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all hoses,must be very good and rubber inlet side, and you have to let the pedeal up very very slow or it will suck air from the piston side.your master cyl is prob good, its very aggravating but there is such a little line feeding the cyl and so much volume to all the wheels. hope this helps. ive been there |
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drscope Samba Member

Joined: February 19, 2007 Posts: 15273 Location: Baltimore, Maryland USA
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Posted: Sun Dec 11, 2011 9:15 am Post subject: |
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vwbrewer wrote: |
Are the e-brake cables connected? |
That should have NO effect on bleeding the brakes.
So how did you make out with this thing? Any Luck? _________________ Mother Nature is a Mean Evil Bitch! |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Sun Dec 11, 2011 9:51 am Post subject: bleeding brakes |
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Thank you for your words...............think i may have to adjust shoes,the car was away a long time having welding work after i recommissioned chassis-so may have forgotten to adjust first!!!
Fitted new master cylinder'wheel cylinders and hoses and most of brakes lines.........let you all know soon |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Sun Dec 11, 2011 10:46 am Post subject: |
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Make sure that you have about 1/4-3/8ths inch free play at the brake pedal when the pedal is at the rest position. This allows the master cyl piston to open to the fluid port. The free play is adjustable at the brake pedal push rod. _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Thu Dec 15, 2011 8:10 am Post subject: Bleeding Brakes! |
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Well to answer all those who helped with a response-i've adjusted the shoes lovely,nice handbrake BUT still no joy pumping up the pedal,so i've ordered a 'new' ate master cylinder today.fingers crossed!! |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Thu Dec 15, 2011 12:11 pm Post subject: |
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After you install the new master cylinder, Bleed it FIRST at the Master cylinder itself. Do that by having someone pump up the pedal and hold pressure on it. Loosen the top brake line fitting and bleed the air out. Also make sure that it has the right pedal free play also. _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Fri Dec 30, 2011 12:24 pm Post subject: bleeding brakes |
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Ok...........latest update,am i just the unluckiest person bleeding brakes???Bench bleed the new ATE master cylinder and fitted it..........but still not getting the pedal to come up-have actually got resistence and the lower end of the pedals travel.please help. |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Fri Dec 30, 2011 12:36 pm Post subject: |
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Sounds like you might still need to readjust your brakes. at each wheel, turn the adjuster until it gets hard to turn. Then back off around 3-5 clicks or when the wheel turns with a LIGHT drag. When you do this with the adjacent adjuster at the same wheel, you might have to back off the previous one one or two more clicks.
Repeat this whit each wheel trying to get the adjusters up as far as you can but having a light drag resistance at the wheel.
When bleeding, are you still seeing air bubbles? If you replaced the shoes along with all the wheel cylinders, it is not uncommon to have kind of a spongy pedal until the shoes are seated in. _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Fri Dec 30, 2011 12:43 pm Post subject: |
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I adjusted brakes until the shoes(nos linings) were just rubbing....no bubbles. |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Fri Dec 30, 2011 2:11 pm Post subject: |
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cj1971 wrote: |
I adjusted brakes until the shoes(nos linings) were just rubbing....no bubbles. |
You have to go BEYOND "just rubbing" to seat the shoes in. Run the adjusters down until the wheel won't move THEN de-adjust to light drag.
Are you running a 19mm master cyl. or a 17mm master cylinder _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Fri Dec 30, 2011 2:21 pm Post subject: |
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Ive just fitted a brand new 19mm cylinder......... |
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Motorhead55 Samba Member
Joined: August 22, 2007 Posts: 468 Location: California U.S.A.
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Posted: Fri Dec 30, 2011 4:27 pm Post subject: |
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That is good. More volume per stroke. _________________ 2007 Dodge Cummins Diesel 4x4 6spd stick
1939 WILLYS pickup
1967 Triumph Tiger Cub |
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my59 Samba Member

Joined: August 13, 2003 Posts: 3966 Location: connecting the dots
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Posted: Sat Dec 31, 2011 4:58 pm Post subject: |
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You're going from RR to LR to RF and left front wheel last, right?
Double check the hard line seating into the master from the reservoir. I had a hellish time when I redid the whole system and it turned out the line was not seated and leaked out from there (and I assumed sucked air in as well). Once I got it seated it bled out ok. _________________ my59: Well son, my grandfather died before I got to drive it, so does that answer your question?
our79: sunroof bus w/camper interior and 2.0 FI
Other:'12 Jetta, '77 Benz 300D, and a 74 MG Midget. |
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cj1971 Samba Member
Joined: July 18, 2006 Posts: 121 Location: Hythe Kent UK
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Posted: Sun Jan 01, 2012 3:52 am Post subject: |
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Oh yeasssss,rr-lr then rf-lf..........master cylinder has new bung in it from res,with no leaks!? |
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