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Insulation for heater pipes under the rear seat
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Sofia74
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PostPosted: Sun Nov 08, 2020 3:30 pm    Post subject: Insulation for heater pipes under the rear seat Reply with quote

Do you think this would work for the insulation over the heater pipes under the rear seat? I suspect it won’t because I am guessing those pipes are perforated for a reason and this wrap is not porous.

But I had it on hand.

And if that’s the case any recommendations for insulation? I am missing a couple pieces. Does it need to be a special material due to the heat?

Thanks.

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rbsurfguy
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PostPosted: Sun Nov 08, 2020 4:08 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Matt, I think you may be right, the holes must be there to let a little ventilation, re the original "horsehair" type wrap. I used heater pipe insulation from HD, fiberglass type material with a foil backing, then secured with metal pipe tape, and secured with zip ties like original. If you still have originals in good condition, I would just re-wrap with those. If the material is bad, you can probably use what you show in your pic as an overwrap.
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Sofia74
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PostPosted: Sun Nov 08, 2020 4:26 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Quote:
heater pipe insulation from HD


Good call. I suspect we talked about this previously but didn't remember.

I haven't found all my original insulation but still looking.

Using this as over wrap - also good idea.

Thanks.
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Evil_Fiz
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PostPosted: Mon Nov 09, 2020 11:14 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

I recall reading somewhere that the perforated section of the heater duct was there to act as a sound muffler. If that is the case, the best option would be to wrap it in foil backed fiberglass mat and zip tie it in place, taking care not to compress the galass mat too much.

The glass mat will also act as an insulator. So even if the perforations are not a mufler, you are still coming out ahead.

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Marcdeb
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PostPosted: Mon Nov 09, 2020 1:20 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Here's the Thread that discusses this topic.

https://www.thesamba.com/vw/forum/viewtopic.php?p=...ns#5829697

Can anyone post photos of the different materials that are used from the factory? I've seen some brown colored padding like stuff that is tie wrapped on.

I've also seen some plastic sleeves that are popped over the pipes.

And I've also seen some foil covered stuffing like material that is again tie wrapped on. I think my 71 Vert had the foil stuff as it was in a box of parts that came with the car. I thought it was garbage until I saw a picture somewhere of the same material tie wrapped over the perforated pipes.

So what years used what?
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NoDents
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PostPosted: Mon Nov 09, 2020 2:05 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

I don't have a picture, but my 71 has what appears to be cotton fiber (threads?) material under a tan colored plastic wrap.

And I do think it was partly used as a "muffler" for engine noise.


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Marcdeb
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PostPosted: Mon Nov 09, 2020 7:18 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Here's a picture I found somewhere of the insulation material being held in place with tie wraps. The next picture is this same material that came in a box of parts with my 71 Vert. It looks similar to carpet pad covered by a brown cloth that looks like burlap on the inside but has more of a plastic look on the outside. I realize now that the car needs 4 of these and I only have 2. The last picture is another style of heater pipe cover that came in that same box.

I don't know what years used which style? I wonder just how hot these pipes can get and if these materials need to be fire resistant?

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NoDents
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PostPosted: Mon Nov 09, 2020 7:33 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

The first 2 pictures is what my 71 has.
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rbsurfguy
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PostPosted: Mon Nov 09, 2020 7:33 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

I could be wrong, but I think those plastic tube covers are for early models. I have never had these or seen them on my 71.
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Redlabel6
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PostPosted: Tue Nov 10, 2020 11:28 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

I used this
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I used my original nasty ones for templates.

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It looks and feels just like the originals, just a whole lot cleaner!

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Marcdeb
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PostPosted: Tue Nov 10, 2020 11:35 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Nice, Even your burlap is similar to original.
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sjbartnik
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PostPosted: Tue Nov 10, 2020 9:45 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

The pipes should have some sort of insulation on them. Unless you wanna heat the area under the back seat for some reason Very Happy

Careful with that Reflectix stuff, check the max temp. I think it's around 180 degrees F which may not be sufficient for the heater.
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Sofia74
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PostPosted: Sat Nov 14, 2020 1:02 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Quote:
Careful with that Reflectix stuff, check the max temp. I think it's around 180 degrees F which may not be sufficient for the heater.


Are you referring to the photo in the original post? It does have a plastic bubble wrap like inner layer. I don't have the packaging so I can't check temperature rating.

But...I had the same worry about the denim material. I have something similar on hand but was worried about the temperature...
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PostPosted: Fri Jun 13, 2025 4:54 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

NoDents wrote:
I do think it was partly used as a "muffler" for engine noise.

Image may have been reduced in size. Click image to view fullscreen.


Reviving an old thread because it's the closest to my question...
After years, my 1971 Karmann is finally getting its rockers replaced. Upon opening, we found that the heater tubes are pretty damaged. Are there replacement parts available? Do Beetles/SuperBugs have the same?
Been searching the usual vendors with no success...
Thanks!
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Era Vulgaris
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PostPosted: Fri Jun 13, 2025 5:25 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

pierrox wrote:


Reviving an old thread because it's the closest to my question...
After years, my 1971 Karmann is finally getting its rockers replaced. Upon opening, we found that the heater tubes are pretty damaged. Are there replacement parts available? Do Beetles/SuperBugs have the same?
Been searching the usual vendors with no success...
Thanks!


Search the classifieds. I've seen those heater ducts for sale in the classifieds in the past, either listed on their own or via cars being parted out. I don't think anyone reproduces them that I know of.
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pierrox
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PostPosted: Fri Jun 13, 2025 5:38 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

Unfortunately, being based in France, not sure shipping from the US makes financial sense. If even possible.

I'll have a look though, who knows!
Thanks!
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PostPosted: Fri Jun 13, 2025 6:33 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

VW offers one similar and the description claims it fits the Ghia:
https://www.volkswagen-classic-parts.com/catalog/en_global/part/113255430C

What do you think?
Can't find the left side though
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PostPosted: Fri Jun 13, 2025 11:07 pm    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

pierrox wrote:
VW offers one similar and the description claims it fits the Ghia:
https://www.volkswagen-classic-parts.com/catalog/en_global/part/113255430C

What do you think?
Can't find the left side though


That part does not fit in Ghia!
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PostPosted: Sat Jun 14, 2025 2:03 am    Post subject: Re: Insulation for heater pipes under the rear seat Reply with quote

This definite answer sounds like you went through the same issue! Wink
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