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Reproduction Fuel Filler Neck
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ratwell
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Joined: April 26, 2003
Posts: 8731
Location: Victoria, BC
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PostPosted: Fri Jan 18, 2008 2:15 am    Post subject: Reproduction Fuel Filler Neck Reply with quote

I've been out of touch for some time so this may be old news but it's an important issue and here's my take on it:

I've been searching for a 74-79 pickup specific fuel filler neck for a while. The pickup filler neck is a different shape because the filler pipe is different to accommodate the body shape and position of the tank.

Image may have been reduced in size. Click image to view fullscreen.


While searching I came across a euro vendor who reproduced their own bus filler neck and said it fits both bus and pickup bodies. I'm not sure if this was intended or if the flexibility of the rubber allowed it to bend to match the pickup profile. Naturally curious, I had to get one and check it out.

Unfortunately it is not a very good reproduction. Besides the stinky chinese smelling rubber typical of lower quality reproductions the dimensions are way off:

Image may have been reduced in size. Click image to view fullscreen.


I measured these differences:

- smaller flange by 7mm (the screw holes are also 5mm closer together)
- the length after the bend in the neck is 15mm shorter.
- the opening is smaller (no big deal for unleaded pumps) but the pipe end of the neck is also smaller by a few mm.

It's as if it had shrunk during/after the molding process.

Image may have been reduced in size. Click image to view fullscreen.


As a side of effect of contacting as many US vendors as I could trying to obtain it, I think the discovery of this repro has resulted in the import of it into their catalogs.

Apart from the fit issues, I don't think the rubber quality is good enough to last especially under the extra stress of stretching and I predict you'll be changing the fuel filler neck again much to your displeasure.

The fuel filler neck in the left side of the photos is the best available and came from Bus Boys and I'm sure is available at other vendors still. Before ordering a fuel filler neck I'd verify you are getting the best one.
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busdaddy
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PostPosted: Fri Jan 18, 2008 6:40 am    Post subject: Reply with quote

Good to know, thanks for the warning.
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Randy in Maine
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Joined: August 03, 2003
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PostPosted: Fri Jan 18, 2008 1:07 pm    Post subject: Reply with quote

Now if I just had a doublecab pickup.......
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regis101
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Joined: July 28, 2005
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Location: Livermore, Ca
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PostPosted: Fri Jan 18, 2008 6:00 pm    Post subject: Reply with quote

http://www.thesamba.com/vw/forum/viewtopic.php?t=274112

Any help for this guy?
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thewalrus
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Location: Belchertown, MA
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PostPosted: Thu Feb 17, 2011 12:29 pm    Post subject: Reply with quote

Would it be possible to get the photo links working again? From what I remember they were very helpful and detailed.

I'm adding this to Ratwells Baywindow FAQ topic too.
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