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stuzbot Samba Member

Joined: March 30, 2018 Posts: 377 Location: Pining for the Puddles of Yesterday
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Posted: Thu Oct 10, 2019 12:16 pm Post subject: Re: Post Your Roof Rack Setup |
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One of the few jobs the PO did that actually seems well executed; my van has a Treadplate [I think you lot call it 'Checker Plate'?] roof and, bolted through it, a roof rack made from what looks like thin diameter scaffolding bar.
PO told me he'd intended to use the van as a mobile viewing platform for watching his son Go-Kart racing, hence the weight-bearing Treadplate roof. _________________ *****************************
Click to view image
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1992 VW LT35 2,4D [SOLD]
1993 VW LT35 2,4D [SOLD]
1992 VW T3 1,6TD Syncro [SOLD]
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danfromsyr Samba Member

Joined: March 01, 2004 Posts: 15344 Location: Syracuse, NY
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Posted: Tue Oct 22, 2019 9:08 am Post subject: Re: Post Your Roof Rack Setup |
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spotted this on a search.
seems this is as good a place to share the pic as any.
Photo by @elsrdelasfurgos
found on this site
https://vanclan.co/van-life-ideas/ |
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Van Go77 Samba Member
Joined: November 09, 2019 Posts: 2 Location: Jersey Shore
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Posted: Sat Nov 09, 2019 1:13 pm Post subject: Re: Post Your Roof Rack Setup |
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Can share where I could get that rack set up for my t3? Thank you |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8160 Location: WA/ID
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Posted: Sat Nov 09, 2019 1:28 pm Post subject: Re: Post Your Roof Rack Setup |
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At this point you're seeing a lot of custom one-off racks and you're not clear on which rack you're asking about. I'm in a similar scenario and and deciding between custom (a good fabricator will cost $$) or seeing if I can make an off the shelf solution by commercial rack problem solvers is where I'm at. _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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Steve M. Samba Member

Joined: July 30, 2013 Posts: 6925 Location: Fort Lauderdale, Fl.
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Posted: Sat Nov 09, 2019 4:50 pm Post subject: Re: Post Your Roof Rack Setup |
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stuzbot wrote: |
One of the few jobs the PO did that actually seems well executed; my van has a Treadplate [I think you lot call it 'Checker Plate'?] roof and, bolted through it, a roof rack made from what looks like thin diameter scaffolding bar.
PO told me he'd intended to use the van as a mobile viewing platform for watching his son Go-Kart racing, hence the weight-bearing Treadplate roof. |
In the USA, "Diamond Plate" is used to describe the plate the P.O. used.
50/50 whether I like it! I'm just against the idea of drilling holes in my roof! _________________ This free advice is worth exactly what you paid for it.
There are seven days in a week. Someday is not one of them. |
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outcaststudios Samba Member

Joined: February 09, 2015 Posts: 1754 Location: Maine
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Posted: Sat Nov 09, 2019 7:35 pm Post subject: Re: Post Your Roof Rack Setup |
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this appeals to my interests...
_________________ '88Doka JX td
'69 westy
(rip)couple bugs
(rip)three type III"s
(rip) '81 vanagon
a bunch of french stuff,and 9 motorcycles.
https://www.thesamba.com/vw/classifieds/detail.php?id=2573791 |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8160 Location: WA/ID
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Posted: Sat Nov 09, 2019 8:26 pm Post subject: Re: Post Your Roof Rack Setup |
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outcaststudios wrote: |
this appeals to my interests...
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Winner!
Have you considered having some fun with the hardware? I was thinking button head screws but these look fun too...
https://www.etsy.com/listing/620838984/forged-scre...gLoePD_BwE _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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outcaststudios Samba Member

Joined: February 09, 2015 Posts: 1754 Location: Maine
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Posted: Sun Nov 10, 2019 8:46 am Post subject: Re: Post Your Roof Rack Setup |
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oh those are cool, ill have to track some down , im sure MSC has them! _________________ '88Doka JX td
'69 westy
(rip)couple bugs
(rip)three type III"s
(rip) '81 vanagon
a bunch of french stuff,and 9 motorcycles.
https://www.thesamba.com/vw/classifieds/detail.php?id=2573791 |
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space Samba Member
Joined: November 19, 2017 Posts: 806
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Posted: Sun Nov 10, 2019 9:29 am Post subject: Re: Post Your Roof Rack Setup |
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Heres mine
Wanted to have the weight on the factory gutters and still be able to lift the top
aluminum Bars are set to my Thule cargo box and my kayaks |
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ragnarhairybreeks Samba Member

Joined: October 26, 2009 Posts: 1933 Location: Sidney B.C. Canada
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Posted: Sun Nov 10, 2019 6:11 pm Post subject: Re: Post Your Roof Rack Setup |
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Hi,
Kinda hesitant about posting, it’s unfinished, unpainted, and forward wind deflector needs re do. But it’s a thing I’ve been dicking with for a while just meant to carry my two 80 watt Siemens glass solar panels ( old school, heavy, not as partial shade tolerant as modern panel, but free).
Turns out I could fit one of my fibreglass waffle type bridging ladder in front of panels.
Rear mounts on rear hinge bolts, front support on new holes .
Oh, yes, 1/4” aluminum and 25-50 aluminum extrusion cross bars.
Alistair. _________________ '86 7 passenger syncro, converted to westy pop top, project still in progress
'82 westy, diesel converted to gas in '94, now gone...
https://shufti.blog/
Old address still works...
http://shufti.wordpress.com |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8160 Location: WA/ID
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Posted: Sun Nov 10, 2019 7:22 pm Post subject: Re: Post Your Roof Rack Setup |
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That's a nice rack. Glad you posted it! _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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Vanlife Geek Samba Member

Joined: September 19, 2014 Posts: 285 Location: CO
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Posted: Tue Nov 12, 2019 12:37 pm Post subject: Re: Post Your Roof Rack Setup |
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I have a BajaRack MegaMule that I found on Craig's list for $50, which was a real find. Came with a cargo net, too. I mounted mine towards the rear for easier pop-top lifting and so I could add lights and a camera off the back. I also mounted two LED lights on both sides. Having it mounted to the rear also allows me to open my roof vent all the way and have room for a couple of solar panels. I still needed Jack Bombay lift assists to pop the top easily but when the rack is loaded, that still isn't enough. The Hi Lift Jack mounted up there certainly doesn't help. I purchased a set of GoWesty list assists and will be adding those to augment the Bombay lifts.
_________________ Vanlife Geek
Current:
1986 Syncro Westy
Previous:
1983 Westy
1981 Westy
1972 Bug (Last year you could buy a new one for under $2,000)
1965/66 Bug (2 bugs from a junk yard combined to make 1 functional bug)
1959 Bug (Pre Gas Gauge Era) |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8160 Location: WA/ID
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Posted: Tue Nov 12, 2019 3:59 pm Post subject: Re: Post Your Roof Rack Setup |
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epbiggs wrote: |
I still needed Jack Bombay lift assists to pop the top easily but when the rack is loaded, that still isn't enough. |
A Hi-lift jack or spare tire on the pop-top are heavy and difficult to lift even with struts. The spare for me was the last straw in going too far in strapping stuff to the roof.
Are you using the heaviest gas springs possible with your Jack Bombay lift?
60 psi = JB regular strut
90 psi = JB HD strut
120 psi = JB extra HD strut
* the above each available from Jack Bombay and I *believe* I have the numbers right.
150 psi = super heavy duty, Jack Bombay sent me to Amazon or McMaster Carr when I needed those to compensate for too much crap on the roof.
My point is you may have an option (s) before drilling the van for the GW struts.
Here's a link to the 150 psi gas spring that works with the Bombay system and may just give you the lift you need:
JR Products GSNI-2300-150 Gas Spring https://www.amazon.com/dp/B004LF513G/ref=cm_sw_r_cp_apip_jDub3AlKsyytP
I had a long metal basket and roof-top box when using 150 psi struts:
_________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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Vanlife Geek Samba Member

Joined: September 19, 2014 Posts: 285 Location: CO
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Posted: Tue Nov 12, 2019 4:24 pm Post subject: Re: Post Your Roof Rack Setup |
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jimf909 wrote: |
epbiggs wrote: |
I still needed Jack Bombay lift assists to pop the top easily but when the rack is loaded, that still isn't enough. |
A Hi-lift jack or spare tire on the pop-top are heavy and difficult to lift even with struts. The spare for me was the last straw in going too far in strapping stuff to the roof.
Are you using the heaviest gas springs possible with your Jack Bombay lift?
60 psi = JB regular strut
90 psi = JB HD strut
120 psi = JB extra HD strut
* the above each available from Jack Bombay and I *believe* I have the numbers right.
150 psi = super heavy duty, Jack Bombay sent me to Amazon or McMaster Carr when I needed those to compensate for too much crap on the roof.
My point is you may have an option (s) before drilling the van for the GW struts.
Here's a link to the 150 psi gas spring that works with the Bombay system and may just give you the lift you need:
JR Products GSNI-2300-150 Gas Spring https://www.amazon.com/dp/B004LF513G/ref=cm_sw_r_cp_apip_jDub3AlKsyytP
I had a long metal basket and roof-top box when using 150 psi struts:
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I contacted Bombay and he said he didn't think the stronger struts would cut it in my case and recommended getting the GW struts as an addition. Perhaps he doesn't sell the 150 psi versions you linked on Amazon... I can't remember the details. I've already drilled the holes in the metal, but am not sure I've got the right struts since they line up at the very front of the pop-top and every picture I've seen shows the top mount back from the front a little further. I need to get it sorted out. I wish I had your link before I bought the GW struts to see if they work as it would have been a relatively inexpensive experiment.
Man, that's a rack and a half you have! _________________ Vanlife Geek
Current:
1986 Syncro Westy
Previous:
1983 Westy
1981 Westy
1972 Bug (Last year you could buy a new one for under $2,000)
1965/66 Bug (2 bugs from a junk yard combined to make 1 functional bug)
1959 Bug (Pre Gas Gauge Era) |
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jimf909 Samba Member

Joined: April 03, 2014 Posts: 8160 Location: WA/ID
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Posted: Tue Nov 12, 2019 4:52 pm Post subject: Re: Post Your Roof Rack Setup |
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He may have determined that you need a full extra set to accommodate your load. It was quite a rack that eventually encouraged packing too much gear up top and was eventually swapped out with a high-top while moving a lot of storage inside or to the rear hitch. _________________ - Jim
Butcher wrote: |
This is the main fault with DIY'ers, they get together on these forums and pat themselves on their backs spreading bad information. |
Guilty as charged.
Current: 1990 Westy Camper - Bostig RG4, 2wd, manual trans w/Peloquin, NAHT high-top, 280 ah LFP battery, 160 watts solar, Flash Silver, seam rust, bondo, etc., etc.
Past: 1985 Westy Camper - 1.9 wbx, 2wd, manual trans, Merian Brown, (sold after 17 years to Northwesty who converted it to a Syncro). |
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elizer Samba Member
Joined: May 02, 2016 Posts: 1501 Location: Northern Virginia
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wolfburger1303 Samba Member
Joined: July 07, 2015 Posts: 9 Location: Portugal
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Posted: Thu Nov 14, 2019 5:43 am Post subject: Re: Post Your Roof Rack Setup |
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[img]
[/img] _________________ 1974 VW 1303
1974 VW 1303 S
1987 VW Transporter Doka |
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Jake de Villiers Samba Member

Joined: October 24, 2007 Posts: 5930 Location: Tsawwassen, BC
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wolfburger1303 Samba Member
Joined: July 07, 2015 Posts: 9 Location: Portugal
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Posted: Fri Nov 15, 2019 10:05 am Post subject: Re: Post Your Roof Rack Setup |
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Jake de Villiers wrote: |
wolfburger1303 wrote: |
[/img] |
That's awesome! If you make that logo in the stock size I'd be happy to buy a pair for the van!  |
I will try .
Where are you from? _________________ 1974 VW 1303
1974 VW 1303 S
1987 VW Transporter Doka |
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vanagonjr Samba Member

Joined: October 07, 2010 Posts: 3620 Location: Dartmouth, Mass.
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Posted: Fri Nov 15, 2019 10:33 am Post subject: Re: Post Your Roof Rack Setup |
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ragnarhairybreeks wrote: |
Hi,
Kinda hesitant about posting, it’s unfinished, unpainted, and forward wind deflector needs re do. But it’s a thing I’ve been dicking with for a while just meant to carry my two 80 watt Siemens glass solar panels ( old school, heavy, not as partial shade tolerant as modern panel, but free).
Turns out I could fit one of my fibreglass waffle type bridging ladder in front of panels.
Rear mounts on rear hinge bolts, front support on new holes .
Oh, yes, 1/4” aluminum and 25-50 aluminum extrusion cross bars.
Alistair. |
I think it's just awesome! Also, thanks for the links and maintaining your website- I wind up there several times a year. _________________ John - 86 Wolfsburg Westfalia "Weekender"
Flint reversed 1.8T W/Passat 5-Speed
LiMBO (late model bus club) www.limbobus.org
LiMBO is on Facebook too! https://www.facebook.com/groups/
FAQ thread: http://www.thesamba.com/vw/forum/viewtopic.php?t=525798 |
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