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revolution337
Samba Member
Joined: May 23, 2009
Posts: 400
Location: Pennsylvania
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 Posted: Wed Feb 16, 2022 7:42 pm Post subject: PSA: Check your NEW fuel tank for leaks |
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Currently in the process of rehabbing my fuel tank and lines. Got the old, grungy tank removed. I assembled the new fuel tank (Spectra brand) with all of the new seals, cross over pipe, fuel level sender, etc. After reading the horror stories of gas leaks after tank reseals, I figured it would be smart to leak test the new tank setup before installation to verify that all was well.
I plugged any remaining open holes and used a smoke machine (used for EVAP system testing) to check for any leaks. Honestly, I was mainly looking to be sure the fuel level sender was sealed, along with the other new rubber seals. I was NOT expecting to find the fuel tank itself to be leaking. 
Right along the rear of the tank, at a portion that visually appeared very well intact, smoke was rolling out! Looks like this tank missed the QC "leak check" that "every fuel tank gets" before it leaves the factory. On the bright side, I'm glad I was able to discover this before hand, and not at the first gas station fill up.
Seems to be par for the course in todays sh*tty parts supply though. Anyway, maybe others can learn from my discovery here and save themselves a lot of aggravation.
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1982 Westfalia AEB 1.8t
2017 VW Golf Sportwagen
2001 Audi A4 4.2 V8 swapped
2000 BMW Z3 roadster
-Mark
Last edited by revolution337 on Wed Feb 16, 2022 8:20 pm; edited 1 time in total |
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termuehlen 
Samba Member
Joined: May 02, 2012
Posts: 1034
Location: Redwood City
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| Posted: Wed Feb 16, 2022 8:01 pm Post subject: Re: PSA: Check your NEW fuel tank for leaks |
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Before it leaks the factory, indeed! I avoid new parts whenever possible.
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1988 Westfalia automatic Subaru OBD1
1986 syncro tintop wbx |
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revolution337
Samba Member
Joined: May 23, 2009
Posts: 400
Location: Pennsylvania
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| Posted: Wed Feb 16, 2022 8:23 pm Post subject: Re: PSA: Check your NEW fuel tank for leaks |
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| termuehlen wrote: |
| Before it leaks the factory, indeed! I avoid new parts whenever possible. |
Nice typo spot! As you can see, I had “leak” on the mind.
And I agree, OE whenever possible. I would have loved to reuse the old tank, but it was in truly rough shape.
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1982 Westfalia AEB 1.8t
2017 VW Golf Sportwagen
2001 Audi A4 4.2 V8 swapped
2000 BMW Z3 roadster
-Mark |
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dobryan
Samba Member
Joined: March 24, 2006
Posts: 17286
Location: Brookeville, MD
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skills@eurocarsplus
Samba Peckerhead
Joined: January 01, 2007
Posts: 17918
Location: sticksville, ct.
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| Posted: Wed Feb 16, 2022 8:30 pm Post subject: Re: PSA: Check your NEW fuel tank for leaks |
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that's a real pisser.
before the lockdowns i was able to get a new tank for like 90 bux shipped to my door. kinda wish i bought another. close to 200 now
anyway, for the price (even 200 bux) i'd be more inclined to replace it. everyone squawking about fuel pumps that scream probably have internal issues in the tank, be it a plugged screen or the internal hoses popped out of place.
anyway, new tank and my pump is inaudible even standing right next to it
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| gprudenciop wrote: |
my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese....... |
| Jake Raby wrote: |
| Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public. |
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| Also the fact that people are agreeing with Skills, it's a turn of events for samba history |
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