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FDtoWesty Samba Member
Joined: February 25, 2009 Posts: 104 Location: Lake Elsinore
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Posted: Thu Aug 27, 2015 7:23 pm Post subject: |
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I finally got the throttle cable done. I got the cable off a Honda Accord, drilled appropriate size hole on the firewall and made the connection to the linkage.
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52379
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Posted: Mon Aug 17, 2015 5:14 pm Post subject: |
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FDtoWesty wrote: |
Is there some sort of guild tube for the throttle cable under the vehicle that I should be looking for?
It's been hot as hell up here in SoCal, suppose to cool down in a few day.  |
The cable runs above the transmission in a flexible tube. |
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Brian Samba Moderator

Joined: May 28, 2012 Posts: 8340 Location: Oceanside
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Posted: Sun Aug 16, 2015 9:54 pm Post subject: |
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Anyone have that picture where someone welded a ton of junk together to make a gigantic "linkage arm" for a weber? _________________ Wash your hands
'69 Bug
'68 Baja Truck
'71 Bug
'68 Camper
Only losers litter |
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FDtoWesty Samba Member
Joined: February 25, 2009 Posts: 104 Location: Lake Elsinore
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Posted: Sun Aug 16, 2015 9:33 pm Post subject: |
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Is there some sort of guild tube for the throttle cable under the vehicle that I should be looking for?
It's been hot as hell up here in SoCal, suppose to cool down in a few day.  |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52379
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Posted: Sat Aug 15, 2015 3:05 pm Post subject: |
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You need to move your throttle cable over to the the right side of the centerline of the engine. It needs to be routed through one of the holes in the subframe forward of the front tin, which you can just see the subframe in your top photo. Aeromech mentions not drilling the hole in the front tin big enough for the cable sheath to go through, but I have always run mine with the sheath run fully through the tin and never experienced any problems with having done so. YMMV
In your bottom picture the "eye" the cable connects to is on the bottom of the primary throttle shaft and somehow you need to make the connection ABOVE the shaft. Here is a picture of a junk yard carb with the kind of linkage I run using a barrel nut to make the connection.
In order to get the throttle cable to be the correct length, I just made a loop in the cable and hold the loop in place with a tiny cable clamp. This is hidden above the pan in the front of the vehicle just rearward of the throttle pedal linkage. Sorry no pics. Mine works fine, in almost three decades of use I have never lost a throttle cable, though it has been replaced preventavely once about 10 years ago. |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 3:41 pm Post subject: |
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You can buy that hose at Carquest
Gates 27231 power brake vacuum hose 15/32" ID _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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FDtoWesty Samba Member
Joined: February 25, 2009 Posts: 104 Location: Lake Elsinore
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Posted: Fri Aug 14, 2015 3:13 pm Post subject: |
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The vacuum booster is capped off because my booster hose under the Bus is all dry rotted.
My Bus is a '73 if that helps with routing the throttle cable. |
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FDtoWesty Samba Member
Joined: February 25, 2009 Posts: 104 Location: Lake Elsinore
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Posted: Fri Aug 14, 2015 3:10 pm Post subject: |
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aeromech, Yes, I had purchase this Bus a long time ago for very good deal. I wanted the to project to be a father and sons project, as the all too familiar problem.....time! With busy work schedule, kids school, soccer, karate, and overall frenzy of life. When I got the Bus, our boys were 6 and 4, now they are 13 and 11, hopefully get out camping before they are in college.
This project has been on the back burner.
I would like to get this Bus running under its own power, because we are getting ready to do a big backyard project and this Bus has been sitting on an unpaved RV parking.
Anyhow, I got the Bus running, but it dies after about 30 seconds, if I give it some throttle, it wants to die, but not at about 25% throttle. It'll rev at that point. I have no idea what the timing is because I can't get it to idle to do timing.
Yes, some type duel carbs are in the future, but after the patio gets done.
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52379
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Posted: Fri Aug 14, 2015 3:00 pm Post subject: |
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There must be half a dozen or more ways the throttle can be hooked up to one of these carbs. Pictures of what you linkage looks like would help in determining how best to hook yours up. |
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Tcash Samba Member

Joined: July 20, 2011 Posts: 12846 Location: San Jose, California, USA
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Posted: Fri Aug 14, 2015 2:24 pm Post subject: |
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aeromech wrote: |
Here's a pic of #3 intake on a 1979 bus I was involved with once. |
Ok that made the Valve Train Failures thread.
Thank You
Tcash |
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Wasted youth Samba Member

Joined: July 06, 2012 Posts: 5173 Location: California's Hot and Smoggy Central Valley
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Posted: Fri Aug 14, 2015 2:16 pm Post subject: |
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PM sent to Aeromech... |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 1:26 pm Post subject: |
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Here's a pic of #3 intake on a 1979 bus I was involved with once.
How's the compression? _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Wasted youth Samba Member

Joined: July 06, 2012 Posts: 5173 Location: California's Hot and Smoggy Central Valley
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Posted: Fri Aug 14, 2015 1:02 pm Post subject: |
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aeromech wrote: |
Wasted,
Glad you got yours to work well. I don't see the booster vacuum hose. Did I miss it? |
Vacuum booster line ported to front base of carb. Out of view in pics. Also, I would like to say that jetting information was given to me by Redline Tech line. I did exactly as they said. Another extremely useful source is the Haynes Weber Progressive manual.
The real tragedy is that at the time I did the transmission rebuild and engine refresh, I was completely ignorant about valve creep and on how to check it. I have subsequently discovered terrifying creep in No. 2 intake, so I just drive the bus around the block a couple of times a month just to keep everything from rotting. Haven't done shit about it because I have let myself get completely distracted by other ultra-cool VW products!  |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 11:38 am Post subject: |
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Wasted,
Glad you got yours to work well. I don't see the booster vacuum hose. Did I miss it? _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 11:34 am Post subject: |
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If you still need someone in your area to talk to there's BrionP in Temecula but his bus is all stock and has a T1 engine.
http://www.thesamba.com/vw/forum/profile.php?mode=viewprofile&u=179692
I've bought longblocks from these guys before in Menifee
http://www.gemvw.com/ _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Tcash Samba Member

Joined: July 20, 2011 Posts: 12846 Location: San Jose, California, USA
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Posted: Fri Aug 14, 2015 11:31 am Post subject: |
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aeromech wrote: |
Just to be clear Tim, the pics show the way this bus came to me. I would never do that crappy of a job as shown in the pics. |
Glad you cleared that up for the members. I never thought for a second, you would do that.
Tcash |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 11:27 am Post subject: |
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FDtoWesty wrote: |
Anyone in Corona, CA can help this pathetic soul with his Bus? |
Let's start over. First, I can see from your old threads that you've had this bus project for a couple years now. It looks like you've installed a rebuilt 2L type 4 engine and now want to add carburetion. I think you got the progressive cheap and are trying to make that work. Please let me know if I'm wrong here.
The progressive is tough to make work because the intake runners freeze up and the fuel vapor being sucked into the combustion chambers falls out of suspension which causes rough running. I know this for a fact because I had this same engine mounted on my run stand last year. It would run well for the first few minutes then like crap once the freeze started. The solution was to route warm air into the air filter. After that it ran great. The problem is doing that in your bus. I'm pretty sure Wildthings has done it but it's not pretty.
I don't know what your overall plans are for this bus or what your budget is but for best results I suggest buying a set of Weber 40 IDF's from Aircooled.net.
http://vwparts.aircooled.net/CB-Performance-Dual-I...rb-kit.htm
Select type 4 and optimize, clean, rejet option. This comes with CB Performance linkage which is way better than the Redline linkage others sell. It will arrive and pretty much be a bolt on and run deal.
Here it is installed on a 2L I did a few months ago
The jetting was prefect and I know this because we hooked up my air/fuel meter and checked
_________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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Wasted youth Samba Member

Joined: July 06, 2012 Posts: 5173 Location: California's Hot and Smoggy Central Valley
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Posted: Fri Aug 14, 2015 11:01 am Post subject: |
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I have a Weber DFAV on my 1973 1700cc bus engine. It works just fine. Here are a few pics:
I made the small bracket on the left so I could attach a return spring to assist the throttle cable. The phillips head screw was added by me. I chose stainless for the hardness:
Don't mind the fuel filter... that's long since been moved.
Before the engine refresh, this is what it looked like. Note that you can see the throttle cable disconnected and pointing upwards over the carb at a 45 degree angle. I did not have to drill or route the cable in any fashion, but simply improved the way it operated on the bell crank.
Note that these carburetors can be mounted either Right or Left.
Editorial:
I have always advocated that the Weber Progressive will work fine on a Type 4 if is set up properly, and learned the following supports my notion: Correct jetting is critical. Intake air preheat is important, even more so if you live in freezing climates (I do not). A SVDA distributor is important. Don't use the 009.
I have subsequently learned more about vacuum signatures and marrying up of carburetors to specific distributors. Ultimately, the Weber vacuum signature remains questionable to the stock SVDA distributors, and using the 009 with or without electronic ignition may still give timing issues along with hesitation. So I will eventually remove mine and go to dual carbs as VW intended.
Have you visited the Weber Progressive Doesn't suck thread? |
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Fri Aug 14, 2015 10:56 am Post subject: |
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Just to be clear Tim, the pics show the way this bus came to me. I would never do that crappy of a job as shown in the pics.
Jay,
Can you post some pics? These carbs were used on a lot of different cars over the years and I'm wondering if the one you have is correct for the bus. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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FDtoWesty Samba Member
Joined: February 25, 2009 Posts: 104 Location: Lake Elsinore
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Posted: Fri Aug 14, 2015 10:50 am Post subject: |
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Anyone in Corona, CA can help this pathetic soul with his Bus? |
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