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TomWesty Samba Member
Joined: November 23, 2007 Posts: 3510 Location: Wyoming,USA
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Posted: Fri Jun 22, 2018 8:35 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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lil-jinx wrote: |
So the Bentley stresses the importance of that clearance, but doesn't say how to measure it. Once you put the pieces together you can't see those parts. Do you go by feel from the other end of the booster?
You can see the piston through the ports for the resoirvior, set the clearance before putting the resoirvior on. |
Again I say: If you replace the old one with a new Airtec, which bolts right up and works fine by the way, simply measure how much your old push rod protrudes from the face of the booster, grab your 7mm and 8mm wrenches and adjust the new one to that length and you are off to the races. _________________ If you haven't bled on them, you haven't worked on them.
Visit: www.tomcoryell.com and check out my music! |
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TomWesty Samba Member
Joined: November 23, 2007 Posts: 3510 Location: Wyoming,USA
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Posted: Fri Jun 22, 2018 8:26 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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skills@eurocarsplus wrote: |
holy crap dude....
I haven't followed every brake booster thread you've resurrected but why not send your booster out to be rebuilt?
I posted somewhere that these fit like ass, the mounts aren't right. I would rather have a german one rebuilt than use this pile of disappointment |
Skills, I think you are thinking of the Brazilian booster. These Airtec ones fit just fine, work just fine. Any marginally competent shade tree mechanic such as myself can replace one in a few hours. ( Time Includes M/C replacement and brake bleeding) _________________ If you haven't bled on them, you haven't worked on them.
Visit: www.tomcoryell.com and check out my music!
Last edited by TomWesty on Fri Jun 22, 2018 8:39 pm; edited 1 time in total |
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lil-jinx Samba Member
Joined: August 14, 2013 Posts: 1594 Location: New Brunswick,Canada
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Posted: Fri Jun 22, 2018 8:06 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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So the Bentley stresses the importance of that clearance, but doesn't say how to measure it. Once you put the pieces together you can't see those parts. Do you go by feel from the other end of the booster?
You can see the piston through the ports for the resoirvior, set the clearance before putting the resoirvior on. _________________ https://www.thesamba.com/vw/forum/viewtopic.php?t=620186
https://www.thesamba.com/vw/forum/viewtopic.php?t=668799
1974 Bay Westfalia. she likes to be called Ethel.
1968 Dune Buggy sold dec 2024
1974 parts bus
A smart man learns from his mistakes,a very smart man learns from other's mistakes. |
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skills@eurocarsplus Samba Peckerhead

Joined: January 01, 2007 Posts: 17857 Location: sticksville, ct.
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Posted: Fri Jun 22, 2018 5:36 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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that will be your best bet really. I used one for a client when they were first out to market. it was horrible. I don't think you'll be let down by a rebuild _________________
gprudenciop wrote: |
my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese....... |
Jake Raby wrote: |
Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public. |
Brian wrote: |
Also the fact that people are agreeing with Skills, it's a turn of events for samba history |
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Fri Jun 22, 2018 5:25 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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skills@eurocarsplus wrote: |
holy crap dude....
I haven't followed every brake booster thread you've resurrected but why not send your booster out to be rebuilt?
I posted somewhere that these fit like ass, the mounts aren't right. I would rather have a german one rebuilt than use this pile of disappointment |
Guess I drank the koolaid, got sucked in by the hype. It'd be nice to have a new one, but you're right - it looks like a sendout rebuild will be the way to go. Thanks for your input.
- Jack. _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
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skills@eurocarsplus Samba Peckerhead

Joined: January 01, 2007 Posts: 17857 Location: sticksville, ct.
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Posted: Fri Jun 22, 2018 1:52 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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holy crap dude....
I haven't followed every brake booster thread you've resurrected but why not send your booster out to be rebuilt?
I posted somewhere that these fit like ass, the mounts aren't right. I would rather have a german one rebuilt than use this pile of disappointment _________________
gprudenciop wrote: |
my reason for switching to subaru is my german car was turning chinese so i said fuck it and went japanese....... |
Jake Raby wrote: |
Thanks for the correction. I used to be a nice guy, then I ruined it by exposing myself to the public. |
Brian wrote: |
Also the fact that people are agreeing with Skills, it's a turn of events for samba history |
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Fri Jun 22, 2018 1:45 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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SGKent wrote: |
I am confused by the EIS vacuum statement regarding the warranty. There is no vacuum limiter on these buses and most build more vacuum than the warranty allows. |
I wondered about that statement too, but had no idea how much vacuum is usually generated (just now realizing I could have measured it easily...). Do many other cars have vacuum limiters?
Perhaps that's why the poster's on the original thread had problems with the Airtec booster - too much vacuum for it. If so, is there an aftermarket vacuum regulator you could put in-line, like the fuel pressure-regulator I have between my fuel pump and my 34Pict, that might make it work better?
Obviously they should have designed it for the working pressure in the bus, but given our limitations, might that be a workable solution? Maybe that's why that booster works for some and not others - variation in vacuum developed in their intake manifolds.
Anybody tried that or have any thought on whether it would work?
- Jack. _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42593 Location: at the beach
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Posted: Fri Jun 22, 2018 7:00 am Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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I am confused by the EIS vacuum statement regarding the warranty. There is no vacuum limiter on these buses and most build more vacuum than the warranty allows. _________________ "Most people don't know what they're doing, and a lot of them are really good at it." - George Carlin |
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Thu Jun 21, 2018 10:27 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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I'm confusing the hell out of myself by following two different threads on this topic!
Thanks, EIS is a new one for me!
- Jack. _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
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tommu  Samba Member

Joined: November 15, 2011 Posts: 661 Location: L.A.
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Posted: Thu Jun 21, 2018 10:23 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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jack-o-van wrote: |
You said "EIS" - what is that? |
https://www.eisparts.com _________________
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Thu Jun 21, 2018 10:22 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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Just realized that's you twice in there! You said "EIS" - what is that? _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
Last edited by jack-o-van on Thu Jun 21, 2018 10:24 pm; edited 1 time in total |
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TomWesty Samba Member
Joined: November 23, 2007 Posts: 3510 Location: Wyoming,USA
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Posted: Thu Jun 21, 2018 3:58 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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jack-o-van wrote: |
TomWesty wrote: |
tommu wrote: |
I fitted the WW servo in the end. Adjusted the connecting rod and bled everything thoroughly. I immediately felt the same lack of brake modulation kreemoweet noted in his review. Brakes are very sharp indeed. It's unpleasant.
Anyone else tried this servo and had different results? Is there any adjustment I can do other than connecting rod? |
I don't know if it is the same brand as the WW one, but I bought mine for my '71 at EIS and it is branded Airtec. I set the pushrod the same protrusion as the one I removed and bolted everything up and it works great. |
So I've got the same question. Is the WW booster the same as Airtec? One thing that spooks me is the photos on the Airtec sold by Jbugs and the "WW brand" both show the same blue attach point on the front end. That's not conclusive but suggests they're the same.
- Jack |
Don’t know for sure, but common sense tells me that 2 manufacturers wouldn’t start building these at roughly the same time with a similar look for such a small market. I suspect the WW is an Airtec. _________________ If you haven't bled on them, you haven't worked on them.
Visit: www.tomcoryell.com and check out my music! |
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Thu Jun 21, 2018 3:54 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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So the Bentley stresses the importance of that clearance, but doesn't say how to measure it. Once you put the pieces together you can't see those parts. Do you go by feel from the other end of the booster?
- Jack. _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
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jack-o-van Samba Member

Joined: April 27, 2017 Posts: 109 Location: Milwaukee
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Posted: Thu Jun 21, 2018 3:48 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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deleted _________________
If he meant it of me, he would have been "spot on" when AeroMech wrote: |
in my opinion you don't know shit |
And I love what raygreenwood wrote: |
I will probably be seen as an asshole for this comment.....but thats fine because I am an asshole. |
Last edited by jack-o-van on Thu Jun 21, 2018 4:11 pm; edited 1 time in total |
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NOVA Bus Samba Member

Joined: April 18, 2005 Posts: 517 Location: Herndon, VA
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Posted: Sun Apr 01, 2018 12:06 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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Can anyone provide a link or phone # to the rebuilder for my original ATE brake servo? Many thanks! _________________ ********************************
1977 Transporter / Weekender
- GE engine, L-Jetronic w/ hyd. lifters
- Brown Beige plaid P27 Interior (ED)
http:/[url=http://www.vw-mplate.com/mplate-29638.png]Click to view image
Camper Interior donor:
[/URL]/www.vw-mplate.com/mcode.php?lang=EN&id=721 (M-Code for interior). |
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TomWesty Samba Member
Joined: November 23, 2007 Posts: 3510 Location: Wyoming,USA
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Posted: Wed Jan 24, 2018 7:32 am Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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kreemoweet wrote: |
tommu wrote: |
. . . or save for the genuine ATE one. |
Don't forget, and as discussed in my original thread linked to above, that even the genuine ATE booster has an
incorrect push rod setting (for use with original stock master cylinders), and there is no adjustability in that pushrod
length in the necessary direction (shorter). Either a M/C shim or machining of some sort will be required to use it. |
I just measured how much the pushrod protruded from the face of the original booster and adjusted the new one to the same amount of protrusion or lack thereof. Took maybe 2 minutes if that. _________________ If you haven't bled on them, you haven't worked on them.
Visit: www.tomcoryell.com and check out my music! |
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kreemoweet Samba Member
Joined: March 13, 2008 Posts: 4099 Location: Seattle, WA
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Posted: Sun May 28, 2017 11:11 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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tommu wrote: |
. . . or save for the genuine ATE one. |
Don't forget, and as discussed in my original thread linked to above, that even the genuine ATE booster has an
incorrect push rod setting (for use with original stock master cylinders), and there is no adjustability in that pushrod
length in the necessary direction (shorter). Either a M/C shim or machining of some sort will be required to use it. _________________ '67 bug: seized by the authorities
'68 bug: seized by the authorities
'71 kombi: not yet seized by the authorities
Stop dead photo links! Post your photos to The Samba Gallery! |
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tommu  Samba Member

Joined: November 15, 2011 Posts: 661 Location: L.A.
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Posted: Sun May 28, 2017 10:38 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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aeromech wrote: |
The adjustable rod inside the new booster isn't a pain at all. You simply need to be aware to adjust the length when you install the MC. Took me about 10 minutes if I remember right. This was on Cynthia's bus. |
Agree. It's only a pain if you neglect to adjust it before installing it under the car along with a master cylinder and fully bled brakes.  _________________
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tommu  Samba Member

Joined: November 15, 2011 Posts: 661 Location: L.A.
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Posted: Sun May 28, 2017 10:35 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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The WW booster pushrod the same clearance as the original ATE pushrod. So I concluded that the whole thing was an inferior clone. I dried out, cleaned and refitted my original booster. Proper modulation returned along with more tactile pedal. My advice is to either rebuild your original, buy used here and get it rebuilt or save for the genuine ATE one.
Lesson (re)learnt. You get what you pay for. _________________
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aeromech Samba Member

Joined: January 24, 2006 Posts: 17653 Location: San Diego, California
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Posted: Sun May 28, 2017 7:50 pm Post subject: Re: Wolfsburg West Brake Booster Vacuum Nipple |
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Tim,
This aftermarket booster is a bit different in that the very tip of the rod that inserts into the MC is adjustable using very small wrenches. It also has the smaller, like 3/8 nipple, as opposed to the usual 1/2 inch or so size nip. Personally, larger nipples appeal to me. Your tastes may vary. _________________ Lead Mechanic: San Diego Air and Space Museum
Licensed Airframe and Powerplant Mechanic
Licensed Pilot (Single engine Land)
Boeing 727,737-200-300-400,757,767
Airbus A319,320,321
DC9/MD80
BAe146
Fokker F28/F100
VW type 1 1962,63,65,69,72
VW Type 2 1971 (3 ea.) 1978, 1969
VW Jetta
VW Passat
Capable of leaping tall buildings in a single bound |
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