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Connecting Rod is too wide for crankshaft
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nada
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PostPosted: Mon Oct 08, 2012 6:26 pm    Post subject: Connecting Rod is too wide for crankshaft Reply with quote

I'm building and upright engine for my bay. It has a stock 1600 case, 74mm stroke, and stock 85.5 bore. I started building it up and got to the point where I was going to attach the rods. When I went to attach the first rod, I found that it was too wide to fit.

Here is a picture of the rod.
Image may have been reduced in size. Click image to view fullscreen.


I measured the inside width of the crankshaft and it was roughly .902" then I measured the outside of the connecting rod - roughly .930". Is this a commonly found problem? I am prepared to purchase new rods if that is necessary. I just found it to be very strange.
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sgmalt46
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PostPosted: Mon Oct 08, 2012 8:38 pm    Post subject: Reply with quote

?????????? strange. the crank is about normal. those rods are WAY wide? i measured a few i have and there no where near that wide? get another set of rods. or take the time to machine them to fit? not a normal problem.
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modok
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PostPosted: Mon Oct 08, 2012 8:41 pm    Post subject: Reply with quote

where did you get those rods?
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GDOG57
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PostPosted: Mon Oct 08, 2012 10:55 pm    Post subject: Reply with quote

Are you sure they are not type 4 rods?
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nada
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PostPosted: Tue Oct 09, 2012 4:04 pm    Post subject: Reply with quote

They very well could be Type 4 rods! I bought them attached to a supposedly 1600, 69mm crank, but they guy who sold it to me could've been wrong. I only paid 25 for the crank and rods, no big deal. What's odd is that it is setup for a Type 1 engine. I don't know the differences between a Type 1 crank/rods, and a Type 4.
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modok
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PostPosted: Tue Oct 09, 2012 4:49 pm    Post subject: Reply with quote

I think all type4 and WBX use a larger piston pin size..........right? that should be a dead giveaway
I donno man, better check the size of both ends and the length before you think about narrowing them, and if you do try to narrow then so the bearing is centered.
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miniman82
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PostPosted: Tue Oct 09, 2012 6:39 pm    Post subject: Reply with quote

Doesn't look like a T4 rod to me, but it's hard to tell without a full pic. I have a set of recon Bus 2.0 rods in the garage, they are visibly beefier than that one. A lot heavier too....
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nsracing
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PostPosted: Tue Oct 09, 2012 7:20 pm    Post subject: Reply with quote

China rods from hell. Laughing

Waterboxer rods are same on the bigend as Type I..cept larger on the pin end.
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stealth67vw
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PostPosted: Tue Oct 09, 2012 8:09 pm    Post subject: Reply with quote

Type 1 rods are supposed to be .895" wide. Most Chinese rods I've measured are .885". Those look like genuine VW rods. I bet you have shitty Chinese crank.
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GDOG57
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PostPosted: Tue Oct 09, 2012 10:33 pm    Post subject: Reply with quote

Type 4 rods are .127 inches wider than type 1.
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Slow 1200
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PostPosted: Wed Oct 10, 2012 3:34 am    Post subject: Reply with quote

40hp rods?
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anthracitedub
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PostPosted: Wed Oct 10, 2012 5:42 pm    Post subject: Reply with quote

^. X2
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modok
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PostPosted: Wed Oct 10, 2012 9:29 pm    Post subject: Reply with quote

Oh, yeah, I bet your right! 40hp are wider
Don't they use rod bolts instead of bolts and nuts?
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OLD VW NUT
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PostPosted: Wed Oct 10, 2012 9:49 pm    Post subject: Reply with quote

Slow 1200 wrote:
40hp rods?


First thing I thought of too. They can be resized by taking ~.020" off each side - but the pins are only 20mm - won't fit the pistons.
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nada
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PostPosted: Fri Oct 12, 2012 9:23 am    Post subject: Reply with quote

The crankshaft is not a crappy Chinese one to my knowledge. I've always heard of SCAT making nice parts. And I decided to not mess with machining rods and just went ahead and bought new ones since they weren't too expensive. Thanks for clearing up what the parts I had belonged to!
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1432
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PostPosted: Sat Oct 13, 2012 7:15 am    Post subject: Reply with quote

OLD VW NUT wrote:
Slow 1200 wrote:
40hp rods?


First thing I thought of too. They can be resized by taking ~.020" off each side - but the pins are only 20mm - won't fit the pistons.


also shorter and much weaker than 1600 rods
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