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Zenith 32 NDIX leak problem and fine tuning
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Pydesign
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PostPosted: Mon Jul 22, 2024 11:22 pm    Post subject: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Hello everyone, I am finishing the preparation of a 36HP 1525cc, Okrasa cylinder head with valves 33 and 37.
I have a problem with one of my Zeniths. one of the bodies tends to have a leak, let me explain: one tube of emullion drips continuously, the other not at all. I thought about the float needle but I changed it and no change, especially since I should have the problem in both bodies and not just one. I have this problem not only when the engine is running and therefore the intake fills with gasoline and over time, the engine oil is loaded with gasoline. Do you have any idea where this could come from?

Another thing, I have explosions at high rpm, I think main jets are too small. My Zeniths are with 28 venturi, 130 for main jet and 220 for air.

Any advice is welcome.
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PostPosted: Tue Jul 23, 2024 3:36 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Could be the float is to high or float needle ....
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Pydesign
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PostPosted: Tue Jul 23, 2024 4:03 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

I don't think so, I tried to reduce the level by adding a washer but the level becomes too low and the carburetor no longer works at all. I also did tests and the needle closes well. The problem is only in one of the two bodies. It should be both if it was the level right?
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PostPosted: Tue Jul 23, 2024 6:23 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Ok if you say you checked the float level and and needle and you say they are good ...and it's leaking on one side ...maybe the carb needs a good cleaning ....
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Pydesign
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PostPosted: Tue Jul 23, 2024 6:27 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

yes maybe that's just it. there can't be any other explanation?
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Big_E_Deluxe
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PostPosted: Tue Jul 23, 2024 7:01 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Nice engine, looks familiar.....

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My carb setup...

Carbs: Zenith 32 NDIX – Porsche 356 “Normal” Jetting
Main Jets: 120 (modified by Whitey Worsham)
Main Air Correction Jets: 230
Idle Jet: 50
Idle Air Correction Jets: 120
Pump Jets: 50
Venturi: 24mm

No clue as to why yours are "leaking". Possibly a good cleaning will solve. Tear down and inspect thoroughly. Good luck.
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Pydesign
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PostPosted: Tue Jul 23, 2024 8:29 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

yes yours was a huge inspiration. classy and so beautiful.

I have to move away from your settings with my much larger valves and the higher displacement. I will eventually find the problem. Apparently since my last tests it seems to be fine. I no longer have the leak.


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Pydesign
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PostPosted: Tue Jul 23, 2024 8:31 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Erik,
What modification did you on the main jet?


Carbs: Zenith 32 NDIX – Porsche 356 “Normal” Jetting
Main Jets: 120 (modified by Whitey Worsham)
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Big_E_Deluxe
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PostPosted: Tue Jul 23, 2024 9:08 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Pydesign wrote:
Erik,
What modification did you on the main jet?


Carbs: Zenith 32 NDIX – Porsche 356 “Normal” Jetting
Main Jets: 120 (modified by Whitey Worsham)


Your carbs look very clean inside!

120 jet is not an available jet size, he enlarged a 115 jet to 120. The next step would have been a 130 and he thought that was too big for my setup.

"He" being Whitey Worsham. He has since passed away. Super guy, with a lot of knowledge on built 36hp engines.


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Pydesign
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PostPosted: Wed Jul 24, 2024 12:36 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Thanks Erik,
Except that I received them, the idle jets of one of the two were broken inside and I wonder if that didn't damage the carburetor. This is what I need to check for my fuel leak.

Ok, another craftsman like we don't make anymore.
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oldbusboy
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PostPosted: Fri Sep 27, 2024 8:53 pm    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Hi Guys,

Quick unrelated question about your Zenith 32NDIX carbs. I have a 1500cc WW Okrasa with the Solex 32PBIC carbs. What manifolds are you running and are the 32NDIX carbs a better option?

Thanks,
Trevor
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Big_E_Deluxe
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PostPosted: Sat Sep 28, 2024 4:03 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

oldbusboy wrote:
Hi Guys,

Quick unrelated question about your Zenith 32NDIX carbs. I have a 1500cc WW Okrasa with the Solex 32PBIC carbs. What manifolds are you running and are the 32NDIX carbs a better option?

Thanks,
Trevor


Hey Trevor, if you have a dual port Okrasa head, then there is only one option that I’m aware of for NDIX’s. Link: https://www.thesamba.com/vw/classifieds/detail.php?id=957633
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Pydesign
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PostPosted: Mon Sep 30, 2024 4:07 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

Indeed this is the only option.



Big_E_Deluxe wrote:
oldbusboy wrote:
Hi Guys,

Quick unrelated question about your Zenith 32NDIX carbs. I have a 1500cc WW Okrasa with the Solex 32PBIC carbs. What manifolds are you running and are the 32NDIX carbs a better option?

Thanks,
Trevor


Hey Trevor, if you have a dual port Okrasa head, then there is only one option that I’m aware of for NDIX’s. Link: https://www.thesamba.com/vw/classifieds/detail.php?id=957633
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Two Glove Boxes
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PostPosted: Mon Oct 28, 2024 11:50 am    Post subject: Re: Zenith 32 NDIX leak problem and fine tuning Reply with quote

"He" being Whitey Worsham. He has since passed away. Super guy, with a lot of knowledge on built 36hp engines.

He was a super knowledgeable and nice guy! He and Sham (RIP) were my go to on rebuilding my crashbox transmission. I asked every question I could and he always had the answer and took my calls.
True early car legends of the game that is missed.
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