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Max cruising speed
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66bugguy
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PostPosted: Sat Jun 21, 2025 5:00 am    Post subject: Max cruising speed Reply with quote

I have a 66 bug, 1500 single port with stock transmission. a guy told me that if you try to go over 65 you begin to get to the point where you will overheat the engine and start melting pistons and stuff, does this sound right? The owners manual said you could cruise at 75 max, so not sure where it came from. Anyone know what a good cruising speed actually is? My bug will do 70 no problem, just not sure if its good to keep it there for long periods.
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PostPosted: Sat Jun 21, 2025 5:13 am    Post subject: Re: Max cruising speed Reply with quote

I cruise 70 all the time.

The hotter the ambient temperature, the hotter the engine is gonna run.
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PostPosted: Sat Jun 21, 2025 6:55 am    Post subject: Re: Max cruising speed Reply with quote

70-no problem.
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PostPosted: Sat Jun 21, 2025 7:12 am    Post subject: Re: Max cruising speed Reply with quote

I think the Germans, when they wrote the owners manual, had no concept of Americans driving across the south-west for hours at a time.

Max
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PostPosted: Sat Jun 21, 2025 7:40 am    Post subject: Re: Max cruising speed Reply with quote

Doesn't max cruising speed depend on RPM? Gear ratios? Rear tire size etc. Rather than merely speed?
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PostPosted: Sat Jun 21, 2025 7:48 am    Post subject: Re: Max cruising speed Reply with quote

66bugguy wrote:
I have a 66 bug, 1500 single port with stock transmission. a guy told me that if you try to go over 65 you begin to get to the point where you will overheat the engine and start melting pistons and stuff, does this sound right? The owners manual said you could cruise at 75 max, so not sure where it came from. Anyone know what a good cruising speed actually is? My bug will do 70 no problem, just not sure if its good to keep it there for long periods.


Max Welton wrote:
I think the Germans, when they wrote the owners manual, had no concept of Americans driving across the south-west for hours at a time.


OK, I'm Phoenix AZ resident, a lot hotter here than in Oregon !!!

I agree somewhat with Max. For 66bugguy: you have a larger 1500cc engine in a 1966 VW which was designed for 1300cc. For highway driving over say 45 minutes, I'd use the "tennis ball trick" to prop the engine lid open or get engine lid brackets, as a 1966 does not have a vented engine lid. If you can upgrade to doghouse style oil cooler and fan shroud, that will help some too. Of course, we all insist on correct engine tins and intact rubber engine compartment seals (such seals are less important to a degree with engine lid brackets).

I've done too-numerous to count trips from Phoenix to San Diego/Los Angeles/Santa Barbara in my 1970 sedan but all after I installed 1835cc dual port engine back in 1976; I had an external oil cooler and engine lid extenders on that, and I traveled at 75mph. Now that I run that engine in my 1971 VW Convertible which has a 2-vent sedan lid and engine lid brackets, I also have used the tennis ball trick on that for highway drives over an hour - why not ? I think someone makes brackets which enable one to close the lid completely when it rains, can't remember who, though.
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PostPosted: Sat Jun 21, 2025 8:31 am    Post subject: Re: Max cruising speed Reply with quote

when I had 40hp I used a brick for cruise control on the Interstates. Cool
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Bobs67vwagen
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PostPosted: Sat Jun 21, 2025 3:13 pm    Post subject: Re: Max cruising speed Reply with quote

Many variables to be considered here, such as temperature, engine condition and tune, and condition of all cooling related items. That being said, as Cusser pointed out you have a 66 which had a 1300 originally and a trans axle with gearing set up to to help the 1300 get the car moving easily. When the 67 came out with the 1500 they changed the transaxle to use the additional power of the new engine. I put about 125,000 miles on a 66 with stock 1300 and mostly kept the speed in the 60 to 65 range, and it took me across country 3 times. I think keeping it at 65 or so for extended periods is probably safer-just my opinion for whatever that may be worth.
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viiking
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PostPosted: Sat Jun 21, 2025 5:03 pm    Post subject: Re: Max cruising speed Reply with quote

Many, many years ago, I drove my Dad's 68 (1500 single port, unvented lid) from Sydney to Adelaide around 900 miles (before freeways) in mid summer with temperatures over 100F during the day.

We had three adults and two small children on board and a roof rack with an un-aerodynamic storage box on top. Due to a major time constraint we had to do the normal 2 day trip in one go over about 16 hours of driving.

The relatively new car (4 years old) was easily able to drive at 65mph for hours on end, occasionally reaching 75 when needing to overtake. Fortunately the terrain was very flat and the roads had little traffic.

The car was certainly heavily laden and therefore under some stress. No-one in those days ever concerned themselves that the car couldn't handle these speeds for hours on end. In fact I can vividly remember that the advertisements always said the VW had a "maximum and cruising speed" of 72 mph for the earlier 1200 and 78(?) for the 1500. None of the drivers ever considered slowing down in case the "pistons melted".

Now admittedly the car was in excellent shape, serviced by VW and all the seals etc were in place.

Now the ONLY problem we had was on one refuelling stop, when for some reason I went to check the oil as soon as I stopped and opened the engine lid. For some reason (and I don't know why now) I removed the air cleaner and woosh, the carburettor caught fire. Not a big fire, but enough to give me a fright.

Obviously the heat soak from the engine ignited the fuel left in the carburettor throat. The fire went out as quickly as it appeared. No leaks were visible, I put the air cleaner back on and we went on our merry way with no issues and no repeat. Perhaps in hindsight one should not stop the car immediately after a long drive, but allow it to idle for a while, a bit like early turbo engined cars, to allow the cooling system to reduce the temperature.

Would I drive that same way today? No. The car, regardless of how well the engine has been rebuilt etc is till over 50 years old. It cannot be as good as it was new.

However, 65mph is not an excessive speed to do for shorter freeway commutes now. I'd be more concerned that a 50 year old stub axle or steering box would fail or I get hit by a gargantuan pickup truck these days.
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rcooled
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PostPosted: Sat Jun 21, 2025 6:22 pm    Post subject: Re: Max cruising speed Reply with quote

Max Welton wrote:
I think the Germans had no concept of Americans driving across the south-west for hours at a time.

Maybe not, but they did use Kubelwagens in the North African desert during WWII, which were powered by a 25HP version of the same basic air-cooled flat-four motor as used in later VW passenger cars.

And if the German soldiers who drove them were anything like their American counterparts and their Jeeps, these things were thrashed mercilessly yet still proved to be very reliable.

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I once drove a stock '62 Beetle cross-country in the middle of summer with a motor that I rebuilt with parts out of a JC Whitney catalog. Drove for 8 days straight at highway speeds in miserable heat without a hitch.

If a VW is kept in good tune and driven sensibly, one shouldn't have to worry about overheating or melting pistons...even while driving for hours at a time in high ambient temps.
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PostPosted: Sat Jun 21, 2025 6:23 pm    Post subject: Re: Max cruising speed Reply with quote

In my opinion, the answer to maximum cruising speed is "it depends": depends on the weather, depends on the engine's state of tune, depends on the terrain, depends on how many more miles you want to go before needing to rebuild the heads or long block.

Will you melt pistons just because you cruise over 65mph? Not likely, or at least not if you aren't trying to race up a very long steep grade into a strong headwind in the middle of summer with your car that hasn't had a tuneup since before the Berlin Wall fell. In good tune and with a properly functioning cooling system, your Bug should be perfectly capable of performing just as the owner's manual states, all day long, driving conditions permitting. But do keep in mind higher speeds translate into more heat and faster wear in the long run.

Get to know how your car feels and sounds while driving. If you pay attention, it'll tell you if you're pushing things too hard and need to back off.

Of course there's also the thought that life's short, so why be in such a hurry to get to your destination? Slow down a bit and enjoy the scenery. Wink
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PostPosted: Sat Jun 21, 2025 7:34 pm    Post subject: Re: Max cruising speed Reply with quote

IOHO 3,000 RPM is best for longevity of the engine and much better MPG with only short burst above that in cases like when you are up shifting on a hill and do not want to go below 1,500 RPM in the higher gear which lugs the engine damaging bearings. Helps if one can add in a counter weighted crankshaft that will not flex as much as the stock crankshaft damaging the bearings + engine bores and a oil filter pump to protect the bearings from the normal metal flakes that occur in a internal combustion engine.

Having oil temp and oil pressure gauges are a must. 230F oil temp is generally by most the high limit, personally do not like to push it up to 220F. On rare occasion in 90+F outside temp we have slowed down about 5MPH below 3,000 RPM in third gear while climbing loooong steep hills to keep below 220F.
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PostPosted: Sat Jun 21, 2025 7:54 pm    Post subject: Re: Max cruising speed Reply with quote

rcooled wrote:
Max Welton wrote:
I think the Germans had no concept of Americans driving across the south-west for hours at a time.

Maybe not, but they did use Kubelwagens in the North African desert during WWII, which were powered by a 25HP version of the same basic air-cooled flat-four motor as used in later VW passenger cars.

And if the German soldiers who drove them were anything like their American counterparts and their Jeeps, these things were thrashed mercilessly yet still proved to be very reliable.

Sure. But I doubt they were in a position to drive flat-out for hours at a time in that heat. Bob Hoover used to talk about the difference between peak output (perhaps in a drag race) and sustained output (high-speed freeways ops or aircraft engines).

Max
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PostPosted: Sun Jun 22, 2025 6:43 am    Post subject: Re: Max cruising speed Reply with quote

I believe the manual says maximum AND cruising speed, especially in the older models, the cooling system works best at higher RPMs
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PostPosted: Sun Jun 22, 2025 9:40 am    Post subject: Re: Max cruising speed Reply with quote

I think that since the manuals were written from the 50's to the 1970's, you have to consider the changes in gasoline that have occurred. Today's fuels are generally lower octane and contain other additives such as ethanol. Engineers and chemists please correct me if I am wrong, but I think this leads to a hotter running engine which spells trouble for an acvw if you are not careful.
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PostPosted: Sun Jun 22, 2025 9:52 am    Post subject: Re: Max cruising speed Reply with quote

RWK wrote:
I believe the manual says maximum AND cruising speed, especially in the older models, the cooling system works best at higher RPMs


The OMs also say you can drive in fourth gear at speeds as low as 25 MPH. Personally we just downshift to third at 45 MPG = 1,500 RPM. The below from the 1965 (AUG1964) Owners Manual:

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Got to understand that the OMs and sales literature were not written by only the engineers/designers of VW, but also the sales department. VW needed to sell VWs and telling folks that you could not do this or that was not in the eyes of the sale department a good idea for sales. Heck guess what company would sell you a new engine or rebuild your prematurely worn out engine, and they would not do it for free after the warranty mileage of if I remember correctly of 12,000 miles. Plus they had to attract in buyers that might have gone with another make of car with automatic transmission, but VW with only manual transaxle could tell them that they did not need to constantly in town need to shift up and down so much......

Also best MPG listed in a bland non-specific way to most owners would not pick up on as "3/4 of top speed", instead of totally understandable to all owners "60 MPH". Figuring that "top speed" means top speed engine RPM in fourth gear. See that info in the far right column of this 1965 sales literature below:

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PostPosted: Sun Jun 22, 2025 5:57 pm    Post subject: Re: Max cruising speed Reply with quote

I was wondering, I know they advertised the 1200's you could drive flat out all day. But what about the 13,15,and 1600s? Could you drive those flat out? Did vw advertise one was able to hammer down on the later engines? And if not, how did they let repeat customers of earlier engines know that driving WOT was not advised any longer?
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PostPosted: Sun Jun 22, 2025 6:08 pm    Post subject: Re: Max cruising speed Reply with quote

@KingAir42
The maximum speed same as cruise speed thing carried on all the way through the years and engines.
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PostPosted: Sun Jun 22, 2025 7:29 pm    Post subject: Re: Max cruising speed Reply with quote

KingAir42 wrote:
I was wondering, I know they advertised the 1200's you could drive flat out all day. But what about the 13,15,and 1600s? Could you drive those flat out? Did vw advertise one was able to hammer down on the later engines? And if not, how did they let repeat customers of earlier engines know that driving WOT was not advised any longer?


Sure, but from our experience with 40 HP engines one pounds the heck out of #2 bearing bore just running at 3,800 RPM with only 30,000 to 40,000 miles on a rebuild. VW beefed up the crankshaft for the post-40HP engines by slightly thickening the webs and thinning down the connecting rods, and a few other things to help reduce this. Really while that helped some with the 1300/1500/1600 engines, it did not keep the stock crankshaft from flexing at higher RPMs. That is what sold us on counter weighted crankshafts......

Having a worn out can not climb that familiar local hill like it used to engine that still ran still after 30,000, 40,000 or even 50,000 miles did not matter when the 12,000 mile or 12 month warranty had long run out.
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PostPosted: Mon Jun 23, 2025 12:20 am    Post subject: Re: Max cruising speed Reply with quote

Bobs67vwagen wrote:
I think that since the manuals were written from the 50's to the 1970's, you have to consider the changes in gasoline that have occurred. Today's fuels are generally lower octane and contain other additives such as ethanol. Engineers and chemists please correct me if I am wrong, but I think this leads to a hotter running engine which spells trouble for an acvw if you are not careful.


The science is that ethanol containing gasoline say E10, will run cooler than gasoline alone. Simplistically this is because ethanol has 2 carbons to burn (oxidise) and gasoline will have many more, 6,8 or more. The word octane as in Octane Rating relates to the behaviour of gasoline as compared to the 8 carbon molecule Octane. (Oct = Eight). The more carbon you have to burn the hotter the combustion.

To bring that into perspective, gasoline yields around 33 Mega Joules of energy per litre. Ethanol only provides 23 MJ.Therefore an E10 mixture is about 3-4% less powerful than pure gasoline and therefore you need to use more of it. That is lower MPG.

From the literature it appears that the reason that some people see cars running hotter under ethanol mixtures is that in general newer cars controlled by Engine Management Systems run with an excess of fuel to air meaning that the engine runs cooler. Older cars like our VW's rely on an archaic fuel metering system and with ethanol containing fuels we should enrichen the fuel to air ratio compared to gasoline. In a modern car, the ECM adjusts the mixture automatically.
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