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Special Service Tools - 250-299
Click on the thumbnail for larger image and model application details
Submissions of tool photos, missing tool numbers, and scans are welcomed

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts

Number Designation and Application Tool Photo
250Alignment Gauge for Piston Rods (Installed)
For checking the alignment of the piston rods

252aMaster Ring Gauge 75 mm
For setting internal dial gauge for measuring cylinder bore

252bMaster Ring Gauge 75.5 mm
For setting internal dial gauge for measuring cylinder bore
252cMaster Ring Gauge 76 mm
For setting internal dial gauge for measuring cylinder bore
252dMaster Ring Gauge 77 mm
For setting internal dial gauge for measuring cylinder bore

 
252eMaster Ring Gauge 77.5 mm
For setting internal dial gauge for measuring cylinder bore

252fMaster Ring Gauge 78 mm
For setting internal dial gauge for measuring cylinder bore

253Valve Guide Plug Gauge
For measuring valve guides bores


254Clutch Adjustment Dial Gauge
For checking adjustment of clutch release plate

254aClutch Adjustment Gauge
For checking adjustment and parallelism of clutch release plate

254bClutch Adjustment and Repair Appliance
For adjusting the clutch release ring (in conjuction with a flywheel)
For dismantling the clutch (in conjuction with a flywheel)
For assembling the clutch (in conjuction with a flywheel)


255Gearbox Alignment Gauge
256aFront Axle Tube Alignment Gauge
For checking front axle tube alignment


258Stub Axle Gauge
For checking stub axle alignment of VW Passenger Cars up to Chassis No. 1-397 022

258aStub Axle Gauge
For checking stub axle of VW Passenger Cars from Chassis No. 1-397 023 for twist

258bSteering Knuckle Gauge
For checking steering knuckle of VW Transporters up to Chassis No. 20-117 901 for twist


258cSteering Knuckle Gauge
For checking steering knuckle of VW Transporters from Chassis No. 20-117 902 for twist



258dSteering Knuckle Pilot
For checking the steering knuckle for alignment

258fSteering Knuckle Gauge
For checking the steering knuckles for twist


258hSteering Knuckle Gauge
For checking the steering arm on the steering knuckle for bends

258kMeasuring Device for Steering Knuckle
For checking
 - the stub axle for bends,
 - the contact surface for the caliper on the steering knuckle for distortion


258mSteering Knuckle Gauge
For checking the steering arm on the steering knuckle for twist

258pMeasuring Device for Steering Knuckle
For checking
 - the stub axle for bends,
 - the contact surface for the caliper on the steering knuckle for distortion
258tStub Axle Gauge
For checking stub axle of VW Transporters for twist and bend

259Torsion Arm Link Gauge
For measuring
 - the torsion arm link offset,
 - the wear of contact faces for torsion arm link pin shims

260Piston Pin Bushes Reamer (with Reamer 19.5 - 21.5 mm)
For reaming the piston pin bushes with the connecting rods installed
Upper picture - arrangement for cyl. 1+3
Lower picture - arrangement for cyl. 2+4


261Protractor
For measuring
 - the alignment of the front axle beam,
 - the adjustment of the lower torsion arm,
 - the camber,
 - caster,
 - spring plate adjustment
For checking level position of vehicle for carrying out above operations

262Device for Checking Steering Arm
For checking the steering arm for twist and wear

266aTie Rod End Remover
For removing tie rod ends



266fTie Rod End Remover
For removing tie rod ends

266hTie Rod End Remover
For removing all maintenance free type tie rod ends

266tBall Joint Removal Tool
267Ball Joint Removal Tool
For pressing out
 - lower ball joint from the steering knuckle after the cap nut has been fitted
 - upper ball joint from the steering knuckle after the cap nut has been fitted
For pressing off the eccentric bush from the upper ball joint

267aBall Joint Removal Tool
For pressing out
 - lower ball joint from the steering knuckle after the special nut has been fitted
 - upper ball joint from the steering knuckle after the special nut has been fitted
For pressing off the eccentric bush from the upper ball joint after the special nut has been fitted

270aTorsion Arm Offset Gauge
For checking offset between upper and lower torsion arms of VW Passenger Cars

270bTorsion Arm Offset Gauge
For checking offset between upper and lower torsion arms of VW Transporters


270cTorsion Arm Offset Gauge
For measuring offset between upper and lower torsion arms of VW Transporters

270tTorsion Arm Offset Gauge
For checking offset between upper and lower torsion arms of VW Transporters

271Assembly and Checking Device for the Roller Steering Gear of the VW 1302
For carrying out assembly work on the steering gear of VW 1302
For adjusting the steering of VW 1302

272Torsion Arm Bushes Extractor
For removing the torsion arm bushes from front axle tubes

272tTorsion Arm Bushes Extractor
For removing the torsion arm bushes from front axle tubes on VW Transporters
273Torsion Arm Bush Drift
For installing the torsion arm bushes and needle bearings in front axle beams in VW Passenger Cars
273aTorsion Arm Bush Drift
For installing the torsion arm bushes and needle bearings in front axle beams in VW Passenger Cars

273bTorsion Arm Bush Drift
For installing the torsion arm bushes in the front axle beams in VW Transporters

273cLower Torsion Arm Bush Drift
For installing the lower torsion arm bushes and lower needle bearings in front axle beam in VW Type 3s

273dUpper Torsion Arm Bush Drift
For installing the upper torsion arm bushes and upper needle bearings in the axle beam in VW Type 3s

273tTorsion Arm Bush Drift
For installing the torsion arm bushes in the front axle beams in VW Transporters

274aTorsion Arm Bush Reamer
For reaming up the torsion arm bushes in VW Passenger Cars

Spare Parts listing

274bTorsion Arm Bush Reamer
For reaming up the torsion arm bushes in VW Transporters

Spare Parts listing

274cCutter for Torsion Arm Bushes
For cutting the upper and lower torsion arm bushes in the front axle beams in VW Type 3s



274tTorsion Arm Bush Reamer
For reaming up the torsion arm bushes in VW Transporters
275Steering Damper Installing Tool
For holding steering damper when having it compressed in a vice for installing it to the steering knuckle of Transporters up to Chassis No. 20-117 901

275tSteering Damper Installing Tool
For holding steering damper when having it pressed together in a vise for fitting it to the stub axle in VW Transporters
276Lower Torsion Arm Extractor
For removing the lower torsion arm from the front axle beam
276aLower Torsion Arm Extractor
For removing the lower torsion arm from the front axle beam in VW Type 3s

277Open End Wrench 41 mm
For loosening and tightening the steering worm adjusting screw lock nut

277aOpen End Wrench 50 mm
For loosening and tightening the lock nut of the adjustment screw of the worm spindle of the roller steering of VW 1302


278Wrench for Steering Worm Adjustment - 24mm
For adjusting the steering worm in the roller type steering

278aWrench for Steering Worm Adjustment - 24mm
For adjusting the steering worm in the roller type steering

278bAdjustment Socket (Axial play/Steering worm) - 24mm/30mm
For adjusting
 - the axial play of the steering worm in the roller type steering with the 24 mm hexagon (Type 1 and 3),
 - the axial play of the steering worm in the circulating ball steering with the 24 mm hexagon (Type 4),
 - the axial play of the steering worm in the roller type steering with the 30 mm hexagon (RHD Type 1 from August 1970)

279Steering Adjustment Device
For checking and setting the free of play steering lock of the roller type steering

279aAppliance for Checking the Steering
For setting the central position of the steering gear for the purpose of measuring and correcting the track angle

280Assembly and Test Jig for Roller Steering
For assembly work on the steering gear
For adjusting the steering

281Lever for Checking the Play on the Ball Joints
For checking the play of the ball joints

281aHinged Lever for Checking the Ball Joints
For checking the play of the ball joints

282aTorsion Arm Test Plate
For checking the torsion arms for parallelism and twist
282bTorsion Arm Test Plate
For checking the torsion arms for parallelism and twist
For more information on this tool and a 282b1 variation, please see this Forums thread

282dTorsion Arm Test Plate
For checking the upper and lower torsion arms for distortion




Decal
284Circlip Installing Tool
For installing the circlips for the synchronizer hub of 3rd and 4th gear (Type 2)

285Dial Gauge for Ball Bearing Seating
Place the base (b) of the bridge (a) on the transmission case jointing face so the centering piece (c) enters the inner ring of the ball bearing. Rotate the tracer of the contact block (d) once around the outer ring of the ball bearing by means of the knurled hand wheel situated below the tracer of the dial indicator. A tilted position of the ball bearing will be indicated by the deflecting needle

286Adjusting device for the pinion
286cAdjusting device for the pinion
Porsche
287Differential Housing Gauge
For measuring
 - differential housing length,
 - distance from face of differential housing to plain face of ring gear (crown wheel)



287aDifferential Housing Gauge
For measuring the length of the differential housing in conjunction with the tracer pin of VW 299

288Backlash Gauge
For measuring backlash between drive pinion and ring gear (crown wheel)

288bBacklash Gauge
For measuring backlash between drive pinion and ring gear (crown wheel)

288cBacklash Gauge
For measuring backlash between drive pinion and ring gear (crown wheel)


289Distance gauge from the center of the drive axle to the ball bearing in the gear box
289bTransmission Case Mandrel
For measuring
 - depth of transmission case,
 - adjustment of drive pinion to determine thickness of shims

289cTransmission Case Mandrel
289dTransmission Case Mandrel
For adjusting the drive pinion
For measuring the depth of transmission case between the differential bearings in conjunction with the dial gauge bracket from VW 297

Spare Parts listing

290aBall Bearing Installing Tool
For installing differential ball bearings in transmission case, if VW 400 and the corresponding tool set are not available

290bBall Bearing Removing Tool
For removing differential ball bearings in transmission case, if VW 400 and the corresponding tool set are not available

291aMain Drive Shaft Oil Seal Cutter
For cutting recess for main drive shaft oil seal in transmission case (Only used for unfinished transmission cases)

291bMain Drive Shaft Oil Seal Installing Tool
For installing oil seal on main drive shaft

292Crankshaft End Play Gauge
For checking
 - the crankshaft end play,
 - the end play of the oil pump gears,
 - the rock on contact breaker plate in the distributor

293Drive Pinion Holding Pinion
For loosening and tightening the round nut on the drive pinion


294Gearshift Test Appliance
For adjusting the selector forks

294aAppliance for Adjustment of the Selector Forks
For adjusting selector forks

294bAppliance for Adjustment of the Shift Forks
For adjusting shift forks


295Needle Bearing Drift
For removing and installing the needle bearing on the reserve gear shaft

295aAdditional Tool for Drift VW 295
For removing and installing the needle bearing for the main drive shaft in conjunction with VW 295

296Transmission Removal Tool
For removing the transmission from the transmission case

297Ring Gear Adjusting Device
For adjusting the ring gear to its prescribed backlash
For various operations on the transmission


298Gauge Ring
For adjusting the ring gear (crown wheel)

299Adjusting Device for Concaved Washer
For determining the thickness of the shims of the drive pinion concave washer

Spare Parts listing

Tools Listing Information
Page 1 (100 series) | Page 2 (200-249) | Page 3 (250-299) | Page 4 (300 series) | Page 5 (400 series)
Page 6 (500 series) | Page 7 (600 series) | Page 8 (700-999) | Page 9 (1000-up) | Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery contributors


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