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Special Service Tools - 600 series
Click on the thumbnail for larger image and model application details
Submissions of tool
photos, missing tool numbers, and scans are welcomed
Tools Listing Information
Page 1 (100 series) | Page 2
(200-249) | Page 3 (250-299) |
Page 4 (300 series) | Page 5
(400 series)
Page 6 (500 series) | Page 7
(600 series) |
Page 8 (700-999) | Page 9
(1000-up) |
Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
| Number | Designation and Application | Tool Photo |
| 600/1 | Engine Trolley Provides a safe support for the engine with the car on a hoist, or supported by a gantry crane |
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| 601 | Trolley for
Assemblies and Units Designed for moving the rear axle plus transmission assembly, engine or front axle |
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| 602 | Body Trolley Carries the body after being lifted off chassis, has two non-swiveling wheels and two castors |
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| 603/1 | Vehicle Trolley For moving Type 1 and 2 vehicles |
 12/1955 |
| 603/2 | Vehicle Trolley For moving Type 1 and 2 vehicles |
 11/1955 |
| 603/3 | Vehicle Trolley For moving Type 1, 2, and 3 vehicles |
     11/1961        08/1962      11/1963 |
| 603/4 | Additional
Adaptor for Vehicle Trolley Used with vehicle trolley to move Type 3s |
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| 604 | Ramp |
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| 605 | Gantry Crane For lifting vehicles, removing and refitting engines or rear axle and transmission assemblies |
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| 606 | Front End Lifter Uses lever action to lift front end of vehicle when placed under front axle tubes |
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| 607 | Free-wheeling
Device for Towing with Locked Rear Axle For towing VW with locked rear wheels due to transmission damage |
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| 608 | Towing Hook To tow VW cars |
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| 609 | Rear Axle Cradle
for Garage Trolley Jack For support in removing and refitting rear axle unit |
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| 610 | Front Axle Cradle
for Garage Trolley Jack For support in removing and refitting front axle unit |
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| 611 | Movable
Disassembly Locker For storing component assemblies and other small parts and accessories |
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| 612 | Engine Cradle for
Trolley Jack To support the engine during removal and installation |
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| 612/1 | Engine Support
Plate for Trolley Jack For removal and installation of the engine |
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| 612/2 | Support for Engine Jack | From Zelenda VW Special Tools Catalog |
| 612/3 | Support for Transmission & Engine |
From Zelenda VW Special Tools
Catalog
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| 613 | Front Axle Cradle
for Trolley Jack For removing and refitting front axle unit |
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| 614 | Sub Frame Cradle
for Trolley Jack Fixture for jacking a vehicle under the motor at the end of the frame horns. The fixture is secured in the VW type trolley jack as pictured in factory manuals |
 
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| 615 | Adaptor for
Trolley Jack Fixture for jacking a vehicle by the rear torsion tubes, again in conjunction with the trolley jack |
 
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| 615-11x13 | Double-Hex
Starter & Block Wrench Hazet chrome vanadium | From Zelenda VW Special Tools Catalog |
| 616 | Painting Trolley
for Separate Parts Type 1, 2, and 3 |
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| 617 | Removal support
for engine, transmission, and suspension struts - Type 4, Dasher, Fox |
From Baum Tolls catalog |
| 618 | Transmission
support - Dasher, Fox | From Baum Tolls catalog |
| 630 | Wash Plant For cleaning parts and complete units |
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| 631 | Oil Tray for
Repair Stand For catching oil drips occasioned by dismantling the engine, etc. |
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| 632 | Work Bench To support the engine during removal and installation |
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| 633 | Trestle For supporting vehicle frame |
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| 634 | Strainer |
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| 635 | Headlight Aiming
Screen For adjusting headlights |
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| 635/2 | Headlight
Aiming Screen For beam adjustment in Type 1, 2, and 3 |
 10/1961 
 03/1963 |
| 636 | Hubcap Removal Tool |
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| 637/1 | Inner Hubcap
Puller For removing inner hubcap / grease cap |
 
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| 637/2 | Inner Hubcap
Puller For removing inner hubcap / grease cap |
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| 638 | Drift for Torsion Arm Bushes For extracting the bushing from the torsion arm |
 05/1959 
 08/1963    |
| 639 | Torsion Arm Bush
Extractor For extracting the bushing from the torsion arm with the front axle removed |
 11/1961 
 03/1963 
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| 639 | Valve Installing
Tool for Tubeless Tires For adjusting headlights |
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| 640 | Bead Breaker For breaking the bead loose from its seat on the rim |
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| 641 | Oil Tray To be clamped between the heating channel and the exhaust pipe leading from the heating junction box to the silencer |
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| 642 | Tool for Swing
Lever Shaft For extracting the center pin on a Bus front end |
  
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| 643 | Assembly Stand Used in conjunction with special fixture 313, facilitates the holding of - fixture 307 during assembly and disassembly of engine or transmission - holder 309 during assembly and disassembly of front axle |
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| 644 | Exhaust Tail Pipe
Removal Tool For removing exhaust tail pipe from the muffler |
 
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| 645 | Push Rod Tube
Centering Tool For quick and proper fitting of push rod tubes when installing cylinder heads |
 
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| 646/1 | Discharge Tube
Tool - 28 PICT Carburetor For removing discharge tube from accelerator pump |
 
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| 647 | Clip for Fuel
Hose For preventing loss of fuel during tank removal or fuel pump maintenance |
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| 648 | Steering Gear
Mounting Tube For holding removed steering gear securely in vice |
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| 649 | Guide Sleeve for
Steering Roller Shaft Protects the oil seal from damage |
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| 650 | Cylinder Retainer For retaining cylinders when removing and installing heads |
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| 650/1 | Cylinder
Retainer Prevents cylinders from slipping off when removing heads |
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| 650-16 | Tire Iron, 16"
long Hazet chrome vanadium | From Zelenda VW Special Tools Catalog |
| 651 | Disassembly
Trolley To accommodate larger components of a dismantled engine or rear axle |
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| 652 | Disassembly Rack
for Engine For engine storage |
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| 652/2 | Disassembly
Rack for Transmission For transmission storage |
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| 652/3 | Disassembly
Rack for Engine Components For engine component storage |
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| 652/4 | Assembly Rack For reinstalling engine components in original position Type 1, 2, 3, 122, 124, and 126 |
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| 652/5 | Disassembly Rack 25 lbs. | From Zelenda VW Special Tools Catalog |
| 653 | Valve Spring
Compressor For compressing valve springs with the engine installed. |
 
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| 653/1 | Valve Spring
Compressor For removing and refitting valve springs with the engine in situ, and is fitted in place of the rocker shaft |
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| 653/2 | Valve Spring
Compressor For removing and refitting valve springs with the engine in situ or removed; used in conjunction with a compressed air hose Types 1, 2, 3, 122, and 126 |
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| 654 | Ignition Timing -25hp/36hp engine |
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| 654 | Fitting Jig for
Oil Filter For supporting oil filter while bolting to crankcase |
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| 655/1 | Torsion Bar
Tensioner For pre-loading the rear torsion bars |
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| 655/2 | Spring Arm
Plate and Torsion Arm Tensioner For tensioning the rear spring plates and the torsion arms on Type 3 |
  Wing handle |
| 655/3 | Spring Plate
and Torsion Arm Tensioner, Type 1, 2 3 For various compressing purposes, such as ball joint front trailing arms after replacing ball joints, and compressing spring plates on the rear axle when installing |
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| 656 | Spring Plate
Installer For pressing in the rear torsion bar after pre-loading with tensioner number VW 655 |
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| 657 | Clutch Pressure
Plate Compressor For adjusting release plate on clutch cover |
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| 658 | Gearshift Test
Appliance - Synchromesh Transmission For setting selector forks, checking action and engagement of various gears and clutch operating sleeves |
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| 659/1 | Dial Indicator
Bracket For measuring run-out of clutch thrust ring and end play of crankshaft |
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| 659/2 | Dial Indicator
Bracket For measuring run-out of clutch thrust ring and end play of crankshaft |
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| 660 | Ignition Timing
Adjustment Gauge For checking ignition timing |
 
 
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| 661/2 | Oil Cooler Test
Appliance For checking oil cooler for leaks |
 5/59 
 11/64 
 
 Note: Lower photos are of a tool marked 661/1 |
| 662/1 | Oil Pressure
Switch Tester For testing oil pressure |
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| 662/2 | Oil Pressure
Switch Tester For testing oil pressure |
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| 663/1 | Fuel Pump
Tester For testing pressure delivered by fuel pump |
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| 664 | Differential
Housing Holding Tool For holding differential, split-case transmission |
  
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| 664/1 | Differential
Housing Holding Tool For holding differential, tunnel-case transmission |
 
 
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| 664/2 | Differential
Housing Holding Tool For holding differential, tunnel swing-axle transmission |
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| 665 | Oil Pump Pilot For aligning oil pump |
 
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| 666 | Engine Testing
Stand For testing repaired engine and its components; not for testing engine output and fuel consumption |
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| 667 | Clutch Cable
Adjusting Tool For adjusting the clutch cable |
 05/1959 
 
Hazet 2595
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| 668 | Checking Device
for Mounting Angle of Front Axle Torsion Bars For reading mounting angle |
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| 669 | Tension Tester
for V-Belt For measuring or resetting V-Belt (generator belt) tension |
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| 669/1 | Tension Tester
for V-Belt For measuring or resetting V-Belt (generator belt) tension |
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| 670 | Frame Head
Assembly Jig For holding frame head for unrestricted welding access, also ensures correct angle of front axle cradle |
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| 671 | Frame Alignment
Gauge For checking the frame for misalignment of the rear cross-tube |
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| 672 | Frame Alignment
Gauge Used with VW 671 to check frame ends for misalignment |
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| 673 | Drilling Jig for
Spring Plate For correcting rear wheel deviation |
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| 674 674a | Special Cross Key To loosen or tighten radio holding nuts, distributor cap, and light and windshield switch escutcheon |
  
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| 675 | Guide Shaft for
Face Cutter VW 217 For refacing torsion arm eyes and truing up inner surfaces of bearing bosses and cutting them parallel |
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| 676 | Caster and
Bracket For bolting to frame fork |
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| 677 | Wheel Stand For storing wheels, hubcaps, and nuts after removal from vehicle |
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| 678/1-3 | Tool Rack for
Tool Trolley For storing tools in maintenance stall for 2 to 4 mechanics |
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| 679 | Transmission Oil
Dipstick For checking oil level in splitcase transmissions |
 PDF Schematic Drawing |
| 680 | Device for
Checking Ignition Timing Adjustment For determining exact coincidence of mark on crankshaft pulley with crankcase jointing face |
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| 681 | Extractor Lever
for Main Drive Shaft Oil Seal For removing main drive shaft oil seal |
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| 682 | Retaining Lever
for Clutch Pressure Plate - Automatic Clutch For holding clutch pressure plate firm while pulling up hexagon headed bolts on clutch cover (autostick) |
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| 683 | Retaining Device
for Clutch Lever - Automatic Clutch For holding down clutch during adjustment (autostick) |
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| 684/1 | Gauge for
Clutch Lever - Automatic Clutch For setting adjustment nut and checking dimensions (autostick) |
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| 685 | Thrust Piece for
Governor Used with VW 401 and VW 411 for pressing ball bearing onto governor shaft and into housing |
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| 686 | Thrust Plate for
Governor Used with VW 401 and VW 408 |
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| 687 | Governor
Adjusting Key - Industrial Engine For adjusting spring nuts of the governor regulating shaft |
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| 688 | Checking Device
for Governor Adjustment - Industrial Engine For checking stroke of governor lever |
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| 689 | Clamping Plate
for Cylinder Head For supporting cylinder head Type 1, 2, 3, 122, and 126 |
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| 689/1 | Mounting Plate
for Cylinder Head together with Valve Guide Measuring Appliance Types 1, 2, 3, 122, 124, 126 |
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| 690 | Installing Device
for Type 2 Rear Axle Shaft Ball Bearing For installing the upper outer bearing on the driven axle, reduction box |
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| 691 |
Adjusting Device for the Twin-Carburetor System, Type 3 For checking linkage rod length and adjusting dual carbs. on Type 3 |
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| 691a | Synchronizer Tube which attaches to the Motometer �syncrotest� carb synchronizer which allows the synchronizer to be used on Type 3 dual carbs. This is part of the initial dual carb type 3 carb adjusting/tuning set |
 691a listing from Zelenda VW Special Tools Catalog |
| 692 | Spring Clip
Installing Sleeve, Type 3 For installing the ball joint spring clip | |
| 693 | Reduction Box Lower
Axle Bearing
Press For pressing driven gear and shaft out of rear axle in Type 2 |
 
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| 694 | Sealing Cap
Puller for Type 2 For pulling sealing cap from reduction gear housing |
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| 695 | Governor
Adjustment Test Appliance For checking stroke of governor lever with engine running - Type 124 |
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| 696 | Socket Wrench for
the Crankshaft Pulley Fixing Bolt For assembly work on cooling fan - Type 124 |
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| 697 | Test Appliance
for Frame Head, Type 3 For checking distortion of the frame head | |
| 698 | Cylinder Head
Repair Appliance, Types 1, 2, 3, 122, 124 and 126 For replacing the valves guides | |
| 699 | Fitting Sleeve
for Oil Deflector Ring, Types 1, 2, 3, 122, 124 and 126 For covering the grooves on the valve stem while fitting the deflector ring | |
| 699-64 | Valve Guide Cutter | From Zelenda VW Special Tools Catalog |
Tools Listing Information
Page 1 (100 series) | Page 2
(200-249) | Page 3 (250-299) |
Page 4 (300 series) | Page 5
(400 series)
Page 6 (500 series) | Page 7
(600 series) |
Page 8 (700-999) | Page 9
(1000-up) |
Page 10 (Other)
Local Manufacture of Tools (600-799) | 8/70 Spare Parts
Actual tool photos courtesy of various TheSamba.com Gallery
contributors
