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velvetgreen Samba Member

Joined: August 17, 2004 Posts: 2886 Location: Canada
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Posted: Sun Jul 06, 2025 5:50 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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Hopefully it didn't come off as manspalaining.. Just a reminder . To assist in your excellent preservation efforts |
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edgood1 Samba Member

Joined: September 30, 2004 Posts: 2109 Location: Plymouth, MA
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Posted: Mon Jul 07, 2025 1:44 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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velvetgreen wrote: |
Hopefully it didn't come off as manspalaining.. Just a reminder . To assist in your excellent preservation efforts |
Not at all, I just meant that I spent way more time than I should have measuring all the dimensions, curves and location of that hole
I really do appreciate the info you provide _________________ 1987 Syncro Westfalia powered by Subaru
1963 Panel to Deluxe Bus project :::: (photo album)
'65 Westfalia
Last edited by edgood1 on Mon Jul 07, 2025 6:00 am; edited 2 times in total |
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edgood1 Samba Member

Joined: September 30, 2004 Posts: 2109 Location: Plymouth, MA
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Posted: Mon Jul 07, 2025 5:43 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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I cleaned the engine compartment, painted the new battery tray, installed the gas tank with a new sender and prepped for engine reinstallation.
I was going to clean the engine up and paint the tin , but it's so original and clean I might roll with it as is. I'm rebuilding the original carb to make it complete. It did have an odd front tin piece on it that didn't fit the bus engine opening, maybe from a VW thing? I replaced it with one that fits properly.
Edit: the odd front tin looks like a '71 only bus tin, I didn't realize buses got upright engines with doghouse oil coolers. Today I learned. That means this engine was from a 71 bus as I have no doubt it's all original and came with the altitude correction valve on the carb. _________________ 1987 Syncro Westfalia powered by Subaru
1963 Panel to Deluxe Bus project :::: (photo album)
'65 Westfalia |
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chiroracer Samba Member

Joined: August 03, 2006 Posts: 346 Location: long beach
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Posted: Mon Jul 07, 2025 12:21 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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Cool engine . 71 complete bus engines are a thing , the pinnacle of the upright 1600.Great to keep the package original albeit not to this bus.
SL _________________ 66 bajawestfalia
2/1600 buggy Kreger chassis 4 baja 1000(waiting to re emerge)
71 911 track car
65 kombi EZ camper (sold to OG owner in oregon)
69 class 11 racecar Sold to GH racing now the famous Dora SCOREchampion
70 class 11 prerunner |
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edgood1 Samba Member

Joined: September 30, 2004 Posts: 2109 Location: Plymouth, MA
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Posted: Tue Jul 08, 2025 6:25 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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I was trying to convince myself to use the engine as-is, with rusty heater boxes but my better judgement got the better of me. I was dreading the job because working with old exhaust parts flat out sucks. This morning I bit the bullet and dove in. I only broke off one stud (but I broke it three times trying to get it out). I drilled it out and tapped it
I opted to use a good used set of heater boxes to match the style of the engine. I have a few sets of newer aftermarket ones kicking around but I trust the originals better and they work nicely on this engine.
Here they are installed
The old ones in the garbage where they belong
The job sucked as expected but could have been a lot worse. _________________ 1987 Syncro Westfalia powered by Subaru
1963 Panel to Deluxe Bus project :::: (photo album)
'65 Westfalia |
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von_hansel  Samba Member

Joined: June 12, 2006 Posts: 806 Location: Inland Empire
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Posted: Tue Jul 08, 2025 7:57 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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Those heater boxes are crusty! Having stock heat is really nice on cold days compared to no heat.
Looks like you will be driving down the road in no time. I can envision a camping trip in your near future  _________________
Mugatu wrote: |
von_hansel is still so hot right now |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Wed Jul 09, 2025 12:07 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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edgood1 wrote: |
. It seems just about every part is there, including all the rare westy bits.
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So you have the big top tent/poles/rail bracket, cot canvas/poles/bag, Westfalia woodslat rack, ladder? If so, now that is a score! I do see you have the ultra rare accessory wiper knob in ivory Congrats on the bus!
Last edited by swharris on Thu Jul 10, 2025 12:29 am; edited 1 time in total |
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swharris Samba Member

Joined: September 10, 2010 Posts: 640 Location: N. Orange County
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Posted: Wed Jul 09, 2025 1:45 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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edgood1 wrote: |
von_hansel wrote: |
what a score! Looks fairly dry too. The paint should buff out nicely.
Looking forward to seeing updates.
Please take pictures of the water tank if you pull the ice box out. |
It's pretty dry. The cargo floor needs some attention the long rocker and short passenger rocker have a few small rust holes but should be easy fixes. This is definitely one of the better condition buses that I've found. This will probably be a preservation as opposed to a full restoration. We plan to use it as it was intended.
My son and I were just going through it and found the toolkit and original jack
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A day or two soak in cleaning vinegar will clean those up nicely. |
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edgood1 Samba Member

Joined: September 30, 2004 Posts: 2109 Location: Plymouth, MA
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Posted: Thu Jul 10, 2025 6:05 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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swharris wrote: |
edgood1 wrote: |
. It seems just about every part is there, including all the rare westy bits.
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So you have the big top tent/poles/rail bracket, cot canvas/poles/bag, Westfalia woodslat rack, ladder? If so, now that is a score! I do see you have the ultra rare accessory wiper knob in ivory Congrats on the bus! |
No tent or ladder but I have the roof rack and the cot. I was/am very happy to have the uber rare early clamshell lights, early water pump along with all the other unique things about a super early so42.
Today the engine went in.
I rewired it, trying to return it as close to stock as possible. There were some shenanigans in there like a starter relay and a 6v to 12v converter which are now gone. It went in really smoothly. Just one literal snag with the right side heater box having an unnecessary extra lever that got in the way. I cut that off and it went right in. _________________ 1987 Syncro Westfalia powered by Subaru
1963 Panel to Deluxe Bus project :::: (photo album)
'65 Westfalia |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15189 Location: Casa de Oro, California
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Posted: Thu Jul 10, 2025 6:13 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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edgood1 wrote: |
My son and I were just going through it and found the toolkit and original jack
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I always wondered what the slot in the screwdriver handle was for. |
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LAGrunthaner  Samba Member

Joined: March 18, 2007 Posts: 5587 Location: 1st Coast
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Posted: Fri Jul 11, 2025 3:18 am Post subject: Re: 1965 SO42 Westy Nr 0021 |
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Wow BarryL that is an interesting design I wonder if it is for another tool to get some torque.
BarryL wrote: |
edgood1 wrote: |
My son and I were just going through it and found the toolkit and original jack
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I always wondered what the slot in the screwdriver handle was for. |
_________________ American Red Cross Safe And Well:
https://www.redcross.org/about-us/news-and-events/...bsite.html
Maui Roadsters
www.mauiroadsters.com
http://www.oacdp.org
Lind wrote: |
Have you considered simply starting with a nicer bus? I don't know what your skills are, but the race is easier if you can see the finish line. If you are not a runner, don't start off doing a marathon. |
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BarryL  Samba Member

Joined: November 01, 2004 Posts: 15189 Location: Casa de Oro, California
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Posted: Sat Jul 12, 2025 6:25 pm Post subject: Re: 1965 SO42 Westy Nr 0021 |
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I looked at mine today. On the opposite side is a perfect hole. Both sides are blocked from going all the way through with a strand of plastic. Strange...I'd love to know for sure. It looks like you could put a spare fuse or two on the long slot. |
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vwuberalles Samba Member

Joined: October 18, 2003 Posts: 1473 Location: Richmond, VA
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