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Best ball joints? troubles with new Lemforders
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mikedjames
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PostPosted: Mon Jan 28, 2019 10:29 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

I would be careful playing with a power drill to burnish the joint.
There is a fair amount of plastic bearing surface in modern joints and spinning the ball may just melt the plastic and either make it really tight or very loose.

My fairly new ? Lemforder balljoints started squeaking, creaking and stiffening so I pulled the boots back and pushed more moly grease in them by hand .
It was like all the grease in the boot was sitting there looking at the joint and doing nothing...
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PostPosted: Mon Jan 28, 2019 12:50 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

idea - if the ball joints are too tight, that is kind of like having a steering dampener built into the ball joints. Why not use an adjustable steering dampener on the light adjustment until the ball joints loosen up.

Yes - all of the cutaways of different brands of ball joints have plastic in them. I'd like to know what a Delphi ball joint looks like as a cut away.
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PostPosted: Mon Jan 28, 2019 4:23 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

So on the "bench" test mentioned a few times in this thread about trying to turn the studs with the heads in a vice...

I purchased a set of 4 Nakata's based on various recommendations this past summer. All of them act the same in a vice, you can spin down the lock nut without turning the stud. I can't turn the studs by hand, but you can grab the flats with an 11 or 12 mm wrench and spin the studs with some effort (not a huge amount but it takes a full hand on the wrench, not just a finger).

Not sure what other folks experience with these parts are. I understand they are new and this method isn't very scientific.

The Febi (made in Germany) ball joints put on my bus in 2005 are still tight after 10k or so miles... the steering will not return to center after turning, you have to turn the wheel back to center. I'm tired of the notchy steering. I drilled the tops, added grease zerks, and put 5-10 pumps of grease in each one. Far as I can tell so far, this has made zero difference, but I've not put a great deal of miles on them, maybe 500 or so.

I have a 1968 bus I'm trying to get driveable... it has the original VW stamped ball joints with the threaded inserts. A good flushing with fresh grease has them where they move freely back and forth and rotating nicely. It definitely takes less effort to turn the front wheels lock to lock (when the front end is in the air) than the 1969.
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PostPosted: Mon Jan 28, 2019 4:53 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

As part of the double cab refit, which included a full rebuild of the front suspension (even down to new Delrin bushings for the torsion leaves), we installed a set of Nakata ball joints, fitted with grease fittings.

So far, so good, though I have completed only the first 500 miles of break-in.
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PostPosted: Mon Jan 28, 2019 5:23 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

where are there delrin bushings in the leaves John? The only bushings I am aware of are the inner bushings that sit inside plastic sleeves, and the needle bearings on the outside. Did you put a Teflon style sheet between leaves like is done on high end carriage style leaf springs?
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PostPosted: Mon Jan 28, 2019 9:57 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

mikedjames wrote:
I would be careful playing with a power drill to burnish the joint.
There is a fair amount of plastic bearing surface in modern joints and spinning the ball may just melt the plastic and either make it really tight or very loose.

My fairly new ? Lemforder balljoints started squeaking, creaking and stiffening so I pulled the boots back and pushed more moly grease in them by hand .
It was like all the grease in the boot was sitting there looking at the joint and doing nothing...


I have looked on with interest on this excellent thread....and said nothing...because I have campaigned long and hard on ball joints and tie rod end construction over the years and got scoffed at for my warnings. Not so much brand and fit...but construction and whats changing.....

Melt the plastic...not likely....unless (and I'll get to that in a minute)

The vast majority of packings in ball joints and tie rod ends are a nylon alloy. A very few are UHMW. The nylon would have to get close to 400 F to melt and the UHMW close to 225 F to melt.

If you have any lube at all....the chance of doing that with a hand drill are unlikely....highly unlikely.

But...and I meant to mention this earlier when Skills noted a joint TIGHTENED UP.

Bear in mind...and look at the Wagons west cutaways first....any and all of the plastics used as packings and caps in these and any other joint....whether nylon or UHMW...are VERY slick. Maybe only 15-20% less slick than Teflon...but about 200% harder...even without lube. These same materials are used in centerlink rotating bushings and strut bushings WITH NO LUBE AT ALL.

Its not the plastic that needs to be burnished in. Its the lower contact ring around the opening where the studs meets the ball. Thats metal to metal...and should be metal to metal by design.

And...Skills....this is whats scary...... in the past...the shells of ball joints were usually cast or broached steel. The shells and lower contact ring are not hardened...but not weak either. However...the integral ball and stud...ball-stud...ARE or WERE hardened. The object is that what wears out in ball joints and tie rod ends is NOT the plastic packing......EVER.....its the lower contact ring.

There has to be a softer support surface for the hardened ball-stud to ride on and wear into. If both surfaces are hard....they both stick to each other and GALL.

The problem with a joint that starts out good and hardenes up...is not that a very slick packing is getting rough......and probably not that a cast outer shell and lower support ring are too hard.....but that the ball stud is too soft...and wearing a groove in itself on the lower support ring. Cast iron and cast steel are fairly abrasive. If the ball stud is not hardened properly...it will wear a rough groove or ellipse into its face and get "sticky". Its also prone to snap off!

Back to the ...possibility...that its may be the plastic. If the assholes who built these joints did NOT use a nylon...or UHMW...but instead used a LDPE or MDPE....both still slick as snot...but soft as butter...the packing or caps can extrude around the ball stud into places they ought not be...and jam up the works.

Another item....many large ball joints...as big as a bus or bigger... that have a lot of metal to metal contact by design....that I have seen on other vehicles and this includes the type 4 cars....do not use normal grease. They use a very high moly content...moly and graphite paste.

If you look at the bus ball joint when its out of its socket....its not so horribly different...that maybe its time to think about doing some fabricating and using some of the other ball joint options.

Look at some of the stiff that Howe Racing (and others make). Hard core...all properly hardened parts...rebuildable held together with a snap ring. They have viton boots for them.

They have clamp in, press in screw in. Yes...you may have to redrill your steering knuckle hole for a different taper but they sell teh tapered bits too.

https://howeracing.com/

https://howeracing.com/index.php/store/suspension/howe-precision-ball-joints.html?mode=list

At that second link they have 20+ pages of ball joints, ball joint housings and ball joint parts. No...none of them are for VW's....quit worrying about that.

Get to about page 7 and 8 and higher and start looking at some of the ball joint housing shapes and let your mind wander at the fabricating possibilities.

Ray
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PostPosted: Tue Jan 29, 2019 5:47 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

The VW community should do a go fund me for a retired member who would take this project on. Buy one all the 'best' currently sold VW bus ball joints. Then cut them apart like that vendor did to see how they are constructed and what material were used. Before cutting them up, put each ball joint on a vise with the nut on the stud. Get a beam torque wrench and socket on the nut and measure the pounds it takes to turn the stud.

If I need ball joints for my bus again, I'd look at the Napa professional series or the high dollar ones offered on Rock auto vs. the craptastic "German" ball joints sold by most VW parts vendors.
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PostPosted: Wed Jan 30, 2019 2:11 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

I got these in the mail today. Anyone seen these, or used them? Its from one of the vw vendors. The made in china sticker is killing me. They were $13 each
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PostPosted: Wed Jan 30, 2019 3:00 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

the flying OE emblem is Chinese for "ahh fuk you round eye" I have been forced to use that junk in the past. most notably was brake shoes. the arc as so bad that about a 3/4" pad in the center of the shoe actually touched the drum. after re-arcing the shoes I got about a 98% contact patch and the bug actually stopped...

that said...it's all Chinese anymore. it's all the same shit different packaging
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PostPosted: Wed Jan 30, 2019 6:43 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

mikedjames wrote:
I would be careful playing with a power drill to burnish the joint.
There is a fair amount of plastic bearing surface in modern joints and spinning the ball may just melt the plastic and either make it really tight or very loose.

My fairly new ? Lemforder balljoints started squeaking, creaking and stiffening so I pulled the boots back and pushed more moly grease in them by hand .
It was like all the grease in the boot was sitting there looking at the joint and doing nothing...



I haven't done it yet. I was going to do it as my desperate last minute 4th quarter hail mary just before driving the car off the cliff because I hated driving it in the wind.

I do not believe a drill could ever develop enough rpm. Really, these tight ball joints are TIGHT when there is no steering knuckle mass to help you rotate them. I'll let you know. I have two original VW buses and one of them is beginning to ask for new ball joints. I swear, I am only doing one at a time on an as-needed basis!
Colin

(Ray! Any insights on the construction methods for our usual ball joints? How are they inserted and then retained? AND, have you seen what happens when an oversize OD ball joint (designed for a galled torsion arm that has been reconditioned) is pressed the hell into a std torsion arm bore?)
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PostPosted: Wed Jan 30, 2019 6:52 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

Amskeptic wrote:
mikedjames wrote:
I would be careful playing with a power drill to burnish the joint.
There is a fair amount of plastic bearing surface in modern joints and spinning the ball may just melt the plastic and either make it really tight or very loose.

My fairly new ? Lemforder balljoints started squeaking, creaking and stiffening so I pulled the boots back and pushed more moly grease in them by hand .
It was like all the grease in the boot was sitting there looking at the joint and doing nothing...



I haven't done it yet. I was going to do it as my desperate last minute 4th quarter hail mary just before driving the car off the cliff because I hated driving it in the wind.

I do not believe a drill could ever develop enough rpm. Really, these tight ball joints are TIGHT when there is no steering knuckle mass to help you rotate them. I'll let you know. I have two original VW buses and one of them is beginning to ask for new ball joints. I swear, I am only doing one at a time on an as-needed basis!
Colin


Yeah...Doesn't set me on fire to change ball joints. The one I have with the torn boot will get cleaned up and a new boot if it's otherwise good. If the others check out fine, I'm leaving them.
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PostPosted: Wed Jan 30, 2019 10:01 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

skills@eurocarsplus wrote:
the flying OE emblem is Chinese for "ahh fuk you round eye" I have been forced to use that junk in the past. most notably was brake shoes. the arc as so bad that about a 3/4" pad in the center of the shoe actually touched the drum. after re-arcing the shoes I got about a 98% contact patch and the bug actually stopped...

that said...it's all Chinese anymore. it's all the same shit different packaging


LMAO to that comment! Laughing

I think there are some ball joints still made in Mexico and Brazil. I believe Brazil was were the Nakata's were made.

I'd return those ball joints STAT! Look at Rockauto.com or Napa as you'll get better quality joints from there.

You have to remember, most VW vendors are all selling this Chinese junk because it's all they can source.
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PostPosted: Wed Jan 30, 2019 10:12 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

Quote:
Colin said:

Ray! Any insights on the construction methods for our usual ball joints? How are they inserted and then retained? AND, have you seen what happens when an oversize OD ball joint (designed for a galled torsion arm that has been reconditioned) is pressed the hell into a std torsion arm bore?


Well...since you asked...yes!

I will answer the second one first.

I have been looking on for years as people talk about heating and beating the ball joints out of bus arms....and I just shake my head. Since I can freely admit that I have only ever changed one set of ball joints in a bus....I kept my mouth shut.

But...I have changed LARGE ball joints in big Dodge pickups...and a couple of Ford F250 or 350's...and they are huge and a bitch....and 90% of the time...if you get them out without a press...the damn stamped (but thick an strong) A-arms....are stretched out and getting a new ball joint to stay is ...about 20%.

So I have an opinion. Having "helped"...with a set of bus ball joints...
...and we had a massive press...but the usual miles and rust....there was a lot of f*cking around. We had to buy five joints...because we screwed one up...in a VISE.
The dinglebery I was helping was having a hard time getting a nut on a dinged ball joint thread...and locked the joint in the vise. To this day...he still thinks it was just the few teeth mars that kept that joint from going into the arm. I think he squished it slightly.

And of course it could have just as easily been all the banging and the heat and a deformed socket in the arm. Any of those three can and will prevent a ball joint from going without so much pressure that you might...scratch that...WILL be.... distorting the ball joint to some extent.

So yes....I think its possible trying to get an oversized joint into an arm that may be less than expertly prepped/machined for said oversized joint...could easily distort the joint. So could any of the other points from above.

I think you guys should always press them in and out with the right tools...some heat and a bad ass press. But no heat on new joints.

As for the construction.....I am going to use Nates pics from Wagons West. They are as good as I would take...almost.... Wink

Nate did a great job...but a couple of his conclusions were not 100% spot on...but close enough. I will point a few things out".

I am going to say a bunch before I post the pictures with some arrows on them....so slow down and read this please.

1. Nate made note that a cheap stamped back cap was ok for a tie rod end...but not for a ball joint. While in detail he was right....I beg to differ.....DEPENDING on the details.

ALL ball joints and tie rod ends are swaged together at the back (a very few are loaded from the front/stud side like the late VW 412). A stamped or machined cap makes no difference. How THICK that stamped cap is...combined with how the joint is PACKED...is what is critical....when you are using a stamped cap versus a machined "plug".

2. Understand something....that all of the joints that Nate showed in the Wagons West cutaways...are relatively modern. You can tell this because there is no backing spring inside.
When I say relatively modern I mean about early to mid 60's onward.

Old school ball joints and tie rod ends used to be a machined, semi-spherical hole or cup in the joint body...with a ball stud...and a metal or plastic half cup on the back of the ball....a heavy spring on top of that cup or pusher...and a stamped, heavy gauge cap pushing the whole mess together with swaged edges to hold it tight. That spring...was compressed to its maximum. I mean like all coils touching with only a little movement within spec.

As the steel ring around the opening that the ball stud protrudes through wears...the spring expands keeping the ball in contact with the ring or race around the hole. Every so often you use a lever during inspection to push the ball stud upward to see how far it goes...against that spring. How far it goes tells you how much the opening has worn...by showing how much travel it requires to put the spring back to fully compressed. If it wears too far the ball can literally pull out....been there and done that...ugly!

Below are the bus ball joint pictures from Nate:

Image may have been reduced in size. Click image to view fullscreen.


1. The optima...I fully expect to get loose fast primarily from the ball crimping the plastic cup between itself and the race or opening. Notice that it uses space and flexing of the cup to be the "spring". It is a one piece cup. The back cap is not a weak point. Its at least .080" steel.

The weak point is the plastic packing design.

2. The PEX joint I expect to be the tightest. If its made right...you may find some ...just tight enough and they should never get loose for a long time unless there is no lube.
This is how TRW "used" to make their tie rod ends. Thick back cap...an exact size packing...very tight and uniform. Keep it greased and sealed and it lasts forever. However...if the back cap is swaged too tight...it will be tight forever...or until the plastic cracks.

3. The Meyle has only one thing going for it design wise....the ledge that keeps the plastic bushing cup from slipping sideways and rotating....but that egg crate structure at the top...similar to the optima....is actually an engineered plastic spring. It has flex when compressed. Cool piece of engineering....but this does not mean its right.

4. The OE brand looks the best of these....build quality wise. It has a ledge to keep the cup from slipping sideways...a two piece bushing cup...and even though it has a huge thick back cap....thats realy no better or worse than the PEX back cap. Its overkill. I like over kill.

The problem I see is the same as the PEX though. It has no space or springs. Unless the ball is molded to teh right size and the backing plug pushed in to the right amount of force and then swaged in place...it can be too loose...just right...or too tight.

NOTE: As I noted ...this is what I saw FIRST out of TRW. A gapless, spring-less joint. The object was to compress the plastic packing or bushing during assembly....and turn the ball stud while doing so to see how much load is being put on it...and swage the back cap at the correct load point to keep it that way. Very precise...and too expensive to keep making. But the reason they made them this way is very modern.

Modern cars with power steering and later newer cars with sensors and steering...need to have their tie rod ends and ball joints...have very close if not exact....turning torque required. The new cars do not care how tight the joints are....just that they are not sloppy...and the turning torque is the same side to side.

What I see out of these four....is a mixture of old school parts with new school techniques. They are using stamped back caps on some that suggest they were for models that once had springs. The materials and methods are new...and suggest they are for cars with power steering...that like very tight joints.

Take a pair of brand new ball joints and mount them gently...and use a torque wrench to test their turning force. Bet they are very, very close whether they are too tight or not.

Image may have been reduced in size. Click image to view fullscreen.


The Vanagon ball joints above.....the two on the left are junk...ball riding on plastic...helical plastic spring cup...no wonder they crap out.

But the three on the right..are very modern..."0" tolerance joints, Where the circles are show that they have carefully made grooves or clamp spots so that the ball cup never turns inside the housing. The cup stays stationary and the ball turns inside the cup. Much smoother with less drag because the lube is not between teh housing and cup...its between the cup and ball stud.

The three arrows point to the fact that the ball is properly riding on the race or opening ring and not on plastic. All three are packed tight, swaged in. If they have any lube at all and are properly toleranced as I mentioned above...they should be tight, smooth...but not too tight if they are built well.

Honestly...I would have to tear a few of the latest apart to see ifanything is really better than the other.

But...do you know....that you can remove...any stamped swaged cap....and disassemble the joint....make a pusher backing plate and re-install with a snap ring?

You cannot "rebuild"....a worn out ball joint...because the wear is between teh ball and the opening race that the stud protrudes through. But you "could" take a stiff, new ball joint and rework it.

While its not a ball joint...the cap swaging is the same....check this out....I have done this with tie rods too!

Scroll through this article until you see me take the swaging apart. Sorry...its one of the few I have not converted and uploaded to the Samba yet.

https://www.dropbox.com/s/thv8ixj5epxtnm8/vw%20411...e.doc?dl=0

Ray


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PostPosted: Wed Jan 30, 2019 10:18 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

thanks Ray
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PostPosted: Thu Jan 31, 2019 2:47 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

I bought the Nakata's.
I am thinking of putting them in a vice and rotating the shaft to check for "drag" . Questions is how much is too much drag? I will compare the new Nakata's to the Lemforders and verify the Nakata's are easier to move but how easy is the question.
Peter
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PostPosted: Thu Jan 31, 2019 7:33 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

there isn't a spec for that. best you can do is wind the nut on until it stops and use an inch pound torque wrench and see what the break away torque is. the smaller the number will be the least amount of resistance...which is what we want here.

not 100% accurate but close enough for what we are doing
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PostPosted: Thu Jan 31, 2019 7:49 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

skills@eurocarsplus wrote:
there isn't a spec for that. best you can do is wind the nut on until it stops and use an inch pound torque wrench and see what the break away torque is. the smaller the number will be the least amount of resistance...which is what we want here.

not 100% accurate but close enough for what we are doing


There is not a spec for ball joint turning torque for anything WE use (acvw users) and I have never heard of a ball joint turning torque spec coming FROM any car mfg......but there are turning torque specs.....minimums and maximums.... during the production of the joints for modern car ball joint production.

Its what I was getting at in my last post.....and....as far as I know....this is not an issue for anything probably older than about 2000. Its mainly for joints for electric power steering or any cars with steering angle sensors etc.

Excessive drag from one side to the other of the car ......or more specifically ..... excessive looseness...from one side or the other from tie rod end or ball joints.....causes problems with sensored steering systems.

So the mfgs of modern car ball joints do work to keep them uniform....and usually very tight.....tighter than we need. I think that style of manufacturing is what is hurting bus joints. Ray
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Gruppe B
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PostPosted: Sat Feb 02, 2019 11:56 am    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

I did a test to see if people want to buy crap even when you tell them it's crap.

https://www.thesamba.com/vw/classifieds/detail.php?id=2232094

So far so good, as no one asked to purchase Laughing

I think that if vendors are honest and state that you can save 20 bucks on Meyle China or whatever parts initally but that it will break in like 6 months compared to a real quality part then people will make a better informed choice.

This is a great thread showing the difference between good and crap and as long as we keep complaining sooner or later someone will start making good parts again...
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cdennisg
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Joined: November 02, 2004
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Location: Sandpoint, ID
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PostPosted: Sat Feb 02, 2019 12:01 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

Gruppe B wrote:
I did a test to see if people want to buy crap even when you tell them it's crap.

https://www.thesamba.com/vw/classifieds/detail.php?id=2232094

So far so good, as no one asked to purchase Laughing

I think that if vendors are honest and state that you can save 20 bucks on Meyle China or whatever parts initally but that it will break in like 6 months compared to a real quality part then people will make a better informed choice.

This is a great thread showing the difference between good and crap and as long as we keep complaining sooner or later someone will start making good parts again...



My loss is your loss too!

Love this line! Laughing
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Xevin Premium Member
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Posts: 8594

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PostPosted: Sat Feb 02, 2019 2:00 pm    Post subject: Re: Best ball joints? troubles with new Lemforders Reply with quote

Gruppe B wrote:
I did a test to see if people want to buy crap even when you tell them it's crap.

https://www.thesamba.com/vw/classifieds/detail.php?id=2232094

So far so good, as no one asked to purchase Laughing

I think that if vendors are honest and state that you can save 20 bucks on Meyle China or whatever parts initally but that it will break in like 6 months compared to a real quality part then people will make a better informed choice.

This is a great thread showing the difference between good and crap and as long as we keep complaining sooner or later someone will start making good parts again...


Dayum. If you had the coveted Ethiopian joints I’d snatch those up in a heartbeat Laughing some people have had good luck with the Burmese joints. Just not people in Mayanmar Wink
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GFY's Xevin and VW_Jimbo! Very Happy

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Damn that Xevin... Very Happy Very Happy Very Happy

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I respect Xevin and he's a turd Razz

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My God! Xevin and I 100% agree Shocked
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