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Switching gears in 4 speed transaxle
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bah64504
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PostPosted: Tue Jan 29, 2013 8:17 pm    Post subject: Switching gears in 4 speed transaxle Reply with quote

I have a 74 super beetle 4 speed transaxle that I am using in a rail buggy I am building. I am wanting to know if I can replace 1st and 2nd gears with VW bus gears? I have heard this will make it stronger. If I can where could I purchase the gears and stuff to install them into my transaxle? Any help is greatlt appreciated.
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Glenn Premium Member
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PostPosted: Tue Jan 29, 2013 8:18 pm    Post subject: Reply with quote

I don't think the 1st - 2nd mainshafts are interchangeable.
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bah64504
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PostPosted: Tue Jan 29, 2013 8:21 pm    Post subject: ok Reply with quote

well then my next question is how strong are the stock 4 speed transaxles? I am going to be putting about 235 hp behind it will it hold up at all?
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PostPosted: Tue Jan 29, 2013 8:22 pm    Post subject: Reply with quote

Switch to a compete Bus tranny.

It should be easy in a rail.
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bah64504
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PostPosted: Tue Jan 29, 2013 8:25 pm    Post subject: ok Reply with quote

well thats not what I wanted to hear. so i should use like a 3 rib or something like that? where is a good place to get what I need, without losing an arm and a leg?
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PostPosted: Tue Jan 29, 2013 8:26 pm    Post subject: Reply with quote

New or used?

New.... Ranch Transmission

Used.. Samba classified

If you can afford 235hp then you would be foolish to cheap out on a tranny.
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Last edited by Glenn on Tue Jan 29, 2013 8:26 pm; edited 1 time in total
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modok
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PostPosted: Tue Jan 29, 2013 8:26 pm    Post subject: Reply with quote

Your 74 bug trans has the stronger first gear already.

The only way I know of to get stronger first and second gear is aftermarket; the gears are a little wider.

The "3-rib"? naw, the earlier ones are weaker than your bug trans

The difference between bus and bug is the ring and pinion, busses have lower ratio R&P
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bah64504
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PostPosted: Tue Jan 29, 2013 8:30 pm    Post subject: Reply with quote

I had the car given to me to use the engine and wiring harness and was hoping I could use the trans that I already have.
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bah64504
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PostPosted: Tue Jan 29, 2013 8:31 pm    Post subject: Reply with quote

so which transaxle is the best to use for high hp?
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modok
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PostPosted: Tue Jan 29, 2013 8:31 pm    Post subject: Reply with quote

what engine is this? subaru?
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bah64504
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PostPosted: Tue Jan 29, 2013 8:33 pm    Post subject: Reply with quote

ford 3.0 dohc duratec
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modok
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PostPosted: Tue Jan 29, 2013 8:41 pm    Post subject: Reply with quote

Hmmm, if you take a mazda engine out of a ford and put it in a vw is it still a ford? Laughing

The bug trans can work, IMO, if you keep the tirs 30" or shorter and it is a very light rail then building up the bug trans is maybe a good idea.........but then again why would you put a heavy engine in a light rail??? is it still light then? I donno man

you probably want an "091", the 6 rib bus.
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PostPosted: Tue Jan 29, 2013 8:47 pm    Post subject: Reply with quote

well my rail is 13ft long 5ft wide weighs about 5-600 lbs and has 31x10.50's. so its kind of 50-50 it seems. I am a motor guy not to smart with trans. Just dont want to shell it out on first run.
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nsracing
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PostPosted: Tue Jan 29, 2013 8:52 pm    Post subject: Reply with quote

Actually, only the 6-rib bus tranny you cannot use the mainshaft as it is longer than the stock bug mainshaft.

But the gears are interchangeable w/ bug to 72/73 years. You can mix and match gears and hubs and mainshafts to 73 Bus to Bug.

The late bus gears can be modified to go into earlier Bug but you have to do some grind/machine work on them.
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PostPosted: Tue Jan 29, 2013 8:57 pm    Post subject: Reply with quote

The late bus trans (091) makes the most sense, the stock gear ratios that come in those will match the engine ok, so all you need to do is find a good one, and then spend what $$ you have left converting to at least bus or porsche CV joints. The little BUG CV joints are likely to break with that big engine!
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PostPosted: Tue Jan 29, 2013 9:05 pm    Post subject: Reply with quote

Start by reading the "Transmissions For Dummies" stickey found in the HBB Off-Road Forum. http://www.thesamba.com/vw/forum/viewtopic.php?t=143138
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jsturtlebuggy
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PostPosted: Tue Jan 29, 2013 10:05 pm    Post subject: Reply with quote

With that kind of power and torque you need to do some smart thinking instead of trying to get by with something that you are going to break right away.
Yes go with at least a 091 and start from there. Then you need to go inside it a do things like change 3rd and 4th gears to aftermarket (to get away from the fine teeth gears), chromoly pinion nut, mainshaft bearing thrust plate, chromoly 4 spider diff with chromoly cover, HD rear mainshaft, steel shift ball and a few other things or you might want to step up to a Mendeola.
And you want to use at least 930CV joints.
I have to wonder why people want large amount of HP but never want to spend money on any other part of drive train.
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PostPosted: Tue Jan 29, 2013 11:30 pm    Post subject: Reply with quote

jsturtlebuggy wrote:
With that kind of power and torque you need to do some smart thinking instead of trying to get by with something that you are going to break right away.
Yes go with at least a 091 and start from there. Then you need to go inside it a do things like change 3rd and 4th gears to aftermarket (to get away from the fine teeth gears), chromoly pinion nut, mainshaft bearing thrust plate, chromoly 4 spider diff with chromoly cover, HD rear mainshaft, steel shift ball and a few other things or you might want to step up to a Mendeola.
And you want to use at least 930CV joints.
I have to wonder why people want large amount of HP but never want to spend money on any other part of drive train.

When I was building a well known prostocks gear box, he winced at a 900$ weddle ring and pinion, however when I asked him how much his crank cost, he stood proudly and said about 3 k, I just don't get it
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PostPosted: Wed Jan 30, 2013 12:01 am    Post subject: Reply with quote

mcmscott wrote:
When I was building a well known prostocks gear box, he winced at a 900$ weddle ring and pinion, however when I asked him how much his crank cost, he stood proudly and said about 3 k, I just don't get it

Here's a good rule of thumb to tell your customers. Ask them what they spent on their engine. Then multiply by 50%, that's what they need to spend on the gearbox.
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PostPosted: Wed Jan 30, 2013 3:47 am    Post subject: Reply with quote

People will build the same engine 3x over before they even think about a tranny upgrade.

Not sure if it is smart to tell people how much they need to spend. They will hand you whatever money they will hand you based on the limited info they have at the time.

When they get bit several times is when they finally learn. Yes, an educated consumer. Laughing
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