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nize Samba Member

Joined: June 21, 2004 Posts: 537 Location: Sweden - Cheesy town
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Posted: Mon Dec 30, 2024 1:34 am Post subject: Re: Axle length |
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Thanks for clearing things up. I will try to go ahead and use my split case axles then. _________________ ----------(VW)----------
1954 Kombi
1957 lowlight ghia coupe
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Ovally Samba Member

Joined: June 14, 2014 Posts: 497 Location: Belgium
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Posted: Mon Dec 30, 2024 1:26 am Post subject: Re: Axle length |
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esde wrote: |
The earlier split case shafts will work, but they are not as strong as the 60-66 shafts. |
Do you have a source for that information?
According to the VW parts list the axles 111 501 201A are the same up to chassis 1161021300 (VW Type 1 -- 7/66).
Regards. _________________ VW Bug Oval 1953
VW Bug 1200 D motor
Porsche 911S MFI 1970
Mazda 929 Hardtop 1977
Mercedes SLC 180 Roadster 2018
Last edited by Ovally on Mon Dec 30, 2024 1:35 am; edited 1 time in total |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6134 Location: Seattle
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Posted: Sun Dec 29, 2024 3:53 pm Post subject: Re: Axle length |
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Esde brings up a really good point. There are 4 different swing axle bearing caps and 3 different axle tube end shapes to go with them.
1. Early 1958 model year and older. The axle tubes and caps have to be kept together because machined differences in the large O-ring fitment won’t interchange with later parts. Also, they were designed to work with slightly thinner backing plates. Some people have reported leakage when used with later backing plates.
2. 1958 through 1964. These were designed to work with an oil slinger, like earlier rear axles tubes and caps. They are often used without one because for many years the slinger was not available new and most replacement rear brakes drums were not drilled to accept it.
3. 1965 through 1967. These functionally interchange with the previous design but switched to having the axle seal leak deflector built into the bearing cap. Older brake backing plates need a hole or slot added to allow this system to work. This is the first version to use a paper gasket behind the bearing cap, to seal this new oil leakage drain.
4. 1968 only on US sold Bugs. This system was used on later swingaxle Bugs sold in other parts of the world. The difference I notice is that the amount of the axle bearing that is in the axle tube and the amount in the cap was changed. This retained the oil slinger in the bearing cap design, so they look a lot like the 1965-1967 parts.
5. IRS bearing caps are different than swingaxle caps. They do not have the built in oil slinger. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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esde Samba Member

Joined: October 20, 2007 Posts: 6320 Location: central rust belt
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Posted: Sun Dec 29, 2024 8:31 am Post subject: Re: Axle length |
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nize wrote: |
Ok so I need some advice...
I need to do a long to short axle conversion swap on my ghia. If I search on the forums there seems to be a fact that you need 60-66 short axles. Why is this? Cant I use earlier drive shafts from a split case beetle or isnt that going to work? |
The earlier split case shafts will work, but they are not as strong as the 60-66 shafts. And, if you try to use there earlier axle tubes, you need the earlier bearing caps that go with the tubes (different bearing depths), and the early backing plates (different thickness). Best to just use 60-66 parts to keep it easy. _________________ modok wrote:
Bent cranks are silent but gather no moss. I mean, ah, something like that. |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6134 Location: Seattle
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Posted: Sun Dec 29, 2024 8:29 am Post subject: Re: Axle length |
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nize wrote: |
Ok so I need some advice...
I need to do a long to short axle conversion swap on my ghia. If I search on the forums there seems to be a fact that you need 60-66 short axles. Why is this? Cant I use earlier drive shafts from a split case beetle or isnt that going to work? |
I've been told that the axles used on splitcase transaxles were wimpier. They will work, they just are not as strong. You also have to take the splitcase transaxle apart to get the axles out.
The axle tubes are slightly different too. The lower shock mount is not at a 45 degree angle like on later Bugs, but strait with the shock bolt running perpendicular to the vehicle. Also, if using the early axle tubes be sure to get the clamp for the brake hose. It is a separate bolt on part with the early splitcase axle tubes, but welded on part of tunnel axle tubes.
Oh, and 1 more minor point. 1960 Bugs used the splitcase transaxle too. So what are would most be looking for is 1961-1966 axles and tubes. They should be very common. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
Last edited by EVfun on Sun Dec 29, 2024 8:37 am; edited 1 time in total |
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nize Samba Member

Joined: June 21, 2004 Posts: 537 Location: Sweden - Cheesy town
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Posted: Sun Dec 29, 2024 1:53 am Post subject: Re: Axle length |
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Ok so I need some advice...
I need to do a long to short axle conversion swap on my ghia. If I search on the forums there seems to be a fact that you need 60-66 short axles. Why is this? Cant I use earlier drive shafts from a split case beetle or isnt that going to work? _________________ ----------(VW)----------
1954 Kombi
1957 lowlight ghia coupe
-------------------------- |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6134 Location: Seattle
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Posted: Wed Oct 19, 2022 7:15 pm Post subject: Re: Axle length |
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You can put '67 axles in '68 tubes. You cannot put short axles ('66 down) in the tubes. You might look into longer caps -- that would be a LOT easier that removing the transaxle to swap axles. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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65stroker Samba Member
Joined: February 01, 2016 Posts: 2
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Posted: Wed Oct 19, 2022 3:14 pm Post subject: Re: Axle length |
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I know I brought this back form the dead... Anyone able to provide some wisdom on this? |
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65stroker Samba Member
Joined: February 01, 2016 Posts: 2
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Posted: Mon Oct 17, 2022 12:05 pm Post subject: Re: Axle length |
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So I have a '68 (long axles, long splines, extended snouts on drums) and I'm about to upgrade to rear discs. I bought the rear disc brake kit for a 58-67 along with spacers and now I realize my EMPI Fuchs won't take the rear center caps because of the longer splines and spacer.
What are my options?
1. Can I convert to shorter pre '67 tubes, axles, bearings, and cap?
2. Or would '67 axles (If found) work with the '68 setup as is and give me some room for the center cap? |
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Fubawu Samba Member
Joined: July 10, 2014 Posts: 2
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Posted: Wed Jun 10, 2020 9:04 am Post subject: Re: Axle length |
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I figured as much..thanks for the confirmation. |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6134 Location: Seattle
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Posted: Wed Jun 10, 2020 8:02 am Post subject: Re: Axle length |
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Fubawu wrote: |
I'm a bit confused here.
I have a 66 and believe that I have 67-68 swing axles. As the hub/bearing carrier seems to be slightly wider than stock. Is it possible to change only the bearing housing to the proper 66 and earlier? I believe this is the difference in length no? If this is done will the axle spline still work or will it be too long? |
You have to change the axle, it is shorter too. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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Fubawu Samba Member
Joined: July 10, 2014 Posts: 2
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Posted: Tue Jun 09, 2020 10:30 am Post subject: Re: Axle length |
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I'm a bit confused here.
I have a 66 and believe that I have 67-68 swing axles. As the hub/bearing carrier seems to be slightly wider than stock. Is it possible to change only the bearing housing to the proper 66 and earlier? I believe this is the difference in length no? If this is done will the axle spline still work or will it be too long? |
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[email protected] Samba Member

Joined: May 17, 2003 Posts: 4874 Location: Harmony, PA
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Posted: Thu Feb 21, 2019 6:17 pm Post subject: Re: Axle length |
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nikke911 wrote: |
Changed from short to long axles on my splitbeetle. Problem now is the damper doesn.t line up anymore. They fit perfectly on the shorttube but the angle is different on the long tubes. Is there a readily made kit for this or do i have to make my own spacers? |
Your early Beetle tube has the shock bolt parallel to the tube, where the later tube has the bottom bolt angled. Have you tried simply rotating the bottom of the shock?
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nikke911 Samba Member
Joined: March 12, 2011 Posts: 11 Location: Finland
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Posted: Wed Feb 20, 2019 11:18 am Post subject: Re: Axle length |
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Changed from short to long axles on my splitbeetle. Problem now is the damper doesn.t line up anymore. They fit perfectly on the shorttube but the angle is different on the long tubes. Is there a readily made kit for this or do i have to make my own spacers? |
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Teeroy  Samba Member

Joined: April 20, 2003 Posts: 3840 Location: Eastern WA
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Posted: Sat Oct 06, 2018 4:41 pm Post subject: Re: Axle length |
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Might have the wrong bearing cap on the driver side? There are several different depth caps depending on year and end casting. Compare it to the passenger side. Or it's possible you have different end castings side to side. Measure how far bearing sticks out of end casting on both axles . _________________ Pres. Rivercity VW Club www.rcvwclub.org
Founder Derr Wheat Panzers (DWP)
ARR #3
www.autosportsnorthwest.org |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6134 Location: Seattle
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Posted: Sat Oct 06, 2018 3:47 pm Post subject: Re: Axle length |
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What comes.to mind is to make sure that inner spacer isn't installed backwards on the driver side. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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JPro62 Samba Member
Joined: November 04, 2012 Posts: 98 Location: Hamden, CT
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Posted: Sat Oct 06, 2018 1:20 pm Post subject: Re: Axle length |
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Issue is only on driverside. _________________ 1962 Beetle
1974 Super Beetle (Sold) |
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JPro62 Samba Member
Joined: November 04, 2012 Posts: 98 Location: Hamden, CT
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Posted: Sat Oct 06, 2018 1:15 pm Post subject: Re: Axle length |
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I am installing a rebuilt pro street tansaxle. I have some SAW 2260 axles, it's a 62 bug. It has the short end castings. I am reassembling it and noticed the inner spacer was not there. Ordered new spacers and can't get bearing cap to sit flush. I measured everything see photo. A .250 spacer should work, but the shoulder on axle doesn't allow the spacer to go in far enough. Are the SAW axles meant to be used without spacer or a different bearing?
_________________ 1962 Beetle
1974 Super Beetle (Sold) |
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MIKEmike1961 Samba Member
Joined: November 24, 2016 Posts: 1 Location: San Antonio Texas
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Posted: Sat Jun 23, 2018 2:44 pm Post subject: Re: Axle length |
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Hello everyone and I hope I am posting in the correct forum, if not someone please set me straight,
Ok I have a 67 ghia and need rear tire to fender clearance so decided after hearing it so much to do the short axle swap? Before I go to the expense of purchasing the short axles I was hoping someone would give me some advise!
After pulling the trans and removing one of the axles I discovered that according to specs I have a 1968 trans with the long axles long splines? So my question is what parts do I need other than the 26 inch axles to complete the swap? Will stock 4 lug brakes and inner bearing work?
Any help would be greatly appreciated and repaid!
Thanks mike |
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VOLKSWAGNUT Fastest VW Belt Changer

Joined: October 14, 2007 Posts: 11152 Location: Flippin' a Belt........ .... Off-n-On ... NC USA
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Posted: Tue Jul 05, 2016 12:51 pm Post subject: Re: Axle length |
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1965mt wrote: |
I think RairAir answered the question. I wasn't looking for that in the beginning so I missed it (and that is one ugly weld!). The spacer goes on the outside of the hub.
I will go this direction until the time I replace the hub with a "snouted" hub. |
So hub = drum..
Since you seem to be so sure you need an extra spacer..
The most common practice is to use an extra outer spacer between the drum and nut.
Plus... there is the right one. No weld required.
Such as.. http://www.pacificcustoms.com/mm5/merchant.mvc?Scr...ange_high=
Additionally.... there are two different axle nuts that can be used to provide proper locking pin alignment..
Non Flanged
https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=111501221
Flanged
https://www.wolfsburgwest.com/cart/DetailsList.cfm?ID=311501221
. _________________ aka Ken {o\!/o}
Its your vehicle- stop askin' for approval-do what YOU like for cryin' out loud
Better to roll em' how you want and wear em' out-than lettin' em' rot out
Its about the going not the showing
Rebuilt to drive not decorate
WANTED: Local Eatin' Joints, Triple D for TheSamba contributions here http://www.thesamba.com/vw/forum/viewtopic.php?t=570510
Search "VOLKSWAGNUT" on YouTube since you cant watch a "certain" BELT change video round here
Usually and often edited |
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