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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6218 Location: Seattle
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Posted: Fri Jul 26, 2024 5:45 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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oprn wrote: |
After finding out that Ford used ATF in the Escort manual gear box I swapped the gear lube out in my Rabbit for ATF. I did it in the winter and the result was instantaneous. It shifted just like summer! The second thing was that the engine no longer had a tendency to stall on cold start up when letting the clutch out for the first time in the morning.
Initially I was going to change back to regular gear oil for summer but I never did. I beat on that transaxle for the next 6 years with 15+ psi of boost and as far as I know there was no issues. The transaxle has not been out yet for any reason.
I am not sure if ATF would work with our Hypoid final drive gears in air cooled VWs. I have not tried it. |
The Beetle transaxles have a spiral bevel final drive. Those don't have the same sliding friction that is seen in a hypoid drive. The later Bus box has a hypoid drive, and may have different oil needs (I've never owned one). _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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ORANGECRUSHer Samba Member

Joined: June 09, 2006 Posts: 3560 Location: West Coast (Michigan's)
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Posted: Wed Jul 31, 2024 5:49 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Does anyone use the sychromesh types? I have a side shift 091 out of a vanagon in my woodsbuggy and I believe I originally filled it up with Penzoil synchromesh when I first got it years ago. It's coming time to do it again and also the standard type 1 transaxle in my baja.
Do I really need synchromesh for that 091? Or can I just get the same oil for both boxes and keep it simple. I like valvoline products and they have a synchromesh product that advertises good compatibility with yellow metals. Would it be ok to run in my bug box and my 091?
https://shop.valvolineglobal.com/products/synchrom...G1cCxN2B0f
edit added datasheet:
https://sharena21.springcm.com/Public/Document/184...162d889bd3 _________________ Brian H.
OrangeCrushERBerrien Warrior-2.4L Quad4-2x3 arms-1.5Fox coilovers-094-930CVs
LAZY MARY1970 Baja 2110cc-82mm CB forged crank-AA pistons/cylinders-Grant rings-1.1 vw rockers-CB serpkit-CB chromoly PRs-CB maxiflow filter pump-wix51515 filter-Dual 44IDF-cut/turned front beam-AEM wideband-Auber CHT-Donaldson Dual PowerCore filters-custom AL air boxes |
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mukluk Samba Member

Joined: October 18, 2012 Posts: 7452 Location: Clyde, TX
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Posted: Wed Jul 31, 2024 10:42 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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ORANGECRUSHer wrote: |
Does anyone use the sychromesh types? I have a side shift 091 out of a vanagon in my woodsbuggy and I believe I originally filled it up with Penzoil synchromesh when I first got it years ago. It's coming time to do it again and also the standard type 1 transaxle in my baja.
Do I really need synchromesh for that 091? Or can I just get the same oil for both boxes and keep it simple. I like valvoline products and they have a synchromesh product that advertises good compatibility with yellow metals. Would it be ok to run in my bug box and my 091?
https://shop.valvolineglobal.com/products/synchrom...G1cCxN2B0f
edit added datasheet:
https://sharena21.springcm.com/Public/Document/184...162d889bd3 |
Not too sure about the 091 box, but I wouldn't use it in a Type 1 trans unless the vehicle is only operated in very cold weather. VW specified SAE 90 in the Bug trans for normal/warm climates and the specs for the Valvoline Synchro show it to be roughly a 75W-80 viscosity lube. _________________ 1960 Ragtop w/Semaphores "Inga" |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52490
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Posted: Wed Jul 31, 2024 3:07 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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mukluk wrote: |
ORANGECRUSHer wrote: |
Does anyone use the sychromesh types? I have a side shift 091 out of a vanagon in my woodsbuggy and I believe I originally filled it up with Penzoil synchromesh when I first got it years ago. It's coming time to do it again and also the standard type 1 transaxle in my baja.
Do I really need synchromesh for that 091? Or can I just get the same oil for both boxes and keep it simple. I like valvoline products and they have a synchromesh product that advertises good compatibility with yellow metals. Would it be ok to run in my bug box and my 091?
https://shop.valvolineglobal.com/products/synchrom...G1cCxN2B0f
edit added datasheet:
https://sharena21.springcm.com/Public/Document/184...162d889bd3 |
Not too sure about the 091 box, but I wouldn't use it in a Type 1 trans unless the vehicle is only operated in very cold weather. VW specified SAE 90 in the Bug trans for normal/warm climates and the specs for the Valvoline Synchro show it to be roughly a 75W-80 viscosity lube. |
Starting with the '74 model, VW recommend using either an 80wt or 80w90 oil year around except in arctic conditions where they recommended the use of ATF. The ATF recommendation was eventually dropped. These recommendations would have applied to the 003 and later 091 transaxles. The same recommendations extended into the Vanagon era with a 75w80 oil eventually being added to the list.
The same oil recommendations applied to the 1974 and later Beetles. |
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mukluk Samba Member

Joined: October 18, 2012 Posts: 7452 Location: Clyde, TX
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Posted: Wed Jul 31, 2024 3:53 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Wildthings wrote: |
Starting with the '74 model, VW recommend using either an 80wt or 80w90 oil year around except in arctic conditions where they recommended the use of ATF. The ATF recommendation was eventually dropped. These recommendations would have applied to the 003 and later 091 transaxles. The same recommendations extended into the Vanagon era with a 75w80 oil eventually being added to the list.
The same oil recommendations applied to the 1974 and later Beetles. |
Interesting, never realised they dropped down to a year 'round 80W recommendation in the Bug. I may have to try the synchromesh lube next time around myself then as it's easier to find in my area than 80W-90 and I already use it in a couple other manual transmissions. _________________ 1960 Ragtop w/Semaphores "Inga" |
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EVfun  Samba Member

Joined: April 01, 2012 Posts: 6218 Location: Seattle
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Posted: Wed Jul 31, 2024 10:34 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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When my buggy was an electric vehicle I was running Redline MTL, which is a 75W80 weight GL-4 gear oil. It didn't seem to cause any issues. _________________
Wildthings wrote: |
As a general rule, cheap parts are the most expensive parts you can buy. |
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Bruce Samba Member
Joined: May 16, 2003 Posts: 17621 Location: Left coast, Canada
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Posted: Thu Aug 01, 2024 12:04 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Wildthings wrote: |
VW recognized that a GL-5 oil, ... could cause problems with the synchros in the manual gear boxes and thus specced GL-4. |
That was 40-50 years ago. Problems that have never been seen by any transmission mechanic.
Wildthings wrote: |
An oil that carries a GL4 & Gl-5 oil is a GL-5 oil for all intents and purposes and today may well carry a MT-1 rating indicating they are designed for non sychronized gear boxes and should not be used in a sychronized box. |
Subarus have the same design brass synchros as our transmissions. Subaru specifies GL-5 and nothing else with no caveats. You're fearing a problem that doesn't exist.
Wildthings wrote: |
today's GL-4 oils give similar 4 ball wear test results to what comparably priced GL-5 oils do, so there is little or nothing to be gained by running a GL-5 oil. |
What about the more expensive GL-5 oils? _________________
overheard at the portland Swap Meet... wrote: |
..... a steering wheel made from a mastadon tusk..... |
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Bruce Samba Member
Joined: May 16, 2003 Posts: 17621 Location: Left coast, Canada
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Posted: Thu Aug 01, 2024 12:17 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Wildthings wrote: |
Bruce wrote: |
'64cal lookdub wrote: |
Yea but a few have claimed their cars “instantly” shifted bad/worse with GL5. |
Only one guy made that claim. |
I have made that claim as have others, way more than one. |
Who's the other guy?
Wildthings wrote: |
What I am still waiting on is for Bruce to show me a gear set that was harmed by a GL-4 that is recommended for use in a transaxle with low offset hypoid gears. |
Call up Rancho and ask them how often they see worn out R&Ps in Bus 'boxes. The answer will be "most of them".
Send a Bus trans core to Folts. You won't get paid for it until they remove the bell housing to inspect the R&P. According to Dave, most are junk.
There are currently three different companies manufacturing new R&Ps for Bus gearboxes. That should tell you something. _________________
overheard at the portland Swap Meet... wrote: |
..... a steering wheel made from a mastadon tusk..... |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52490
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Posted: Thu Aug 01, 2024 2:06 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Bruce wrote: |
Wildthings wrote: |
Bruce wrote: |
'64cal lookdub wrote: |
Yea but a few have claimed their cars “instantly” shifted bad/worse with GL5. |
Only one guy made that claim. |
I have made that claim as have others, way more than one. |
Who's the other guy?
Wildthings wrote: |
What I am still waiting on is for Bruce to show me a gear set that was harmed by a GL-4 that is recommended for use in a transaxle with low offset hypoid gears. |
Call up Rancho and ask them how often they see worn out R&Ps in Bus 'boxes. The answer will be "most of them".
Send a Bus trans core to Folts. You won't get paid for it until they remove the bell housing to inspect the R&P. According to Dave, most are junk.
There are currently three different companies manufacturing new R&Ps for Bus gearboxes. That should tell you something. |
Same claim Bruce has been making for years while providing zero evidence. All he has proven is he doesn't even know what the wear from a badly misaligned gearset looks like. |
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Bruce Samba Member
Joined: May 16, 2003 Posts: 17621 Location: Left coast, Canada
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Posted: Thu Aug 01, 2024 4:44 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Wildthings wrote: |
Bruce wrote: |
Wildthings wrote: |
Bruce wrote: |
'64cal lookdub wrote: |
Yea but a few have claimed their cars “instantly” shifted bad/worse with GL5. |
Only one guy made that claim. |
I have made that claim as have others, way more than one. |
Who's the other guy?
Wildthings wrote: |
What I am still waiting on is for Bruce to show me a gear set that was harmed by a GL-4 that is recommended for use in a transaxle with low offset hypoid gears. |
Call up Rancho and ask them how often they see worn out R&Ps in Bus 'boxes. The answer will be "most of them".
Send a Bus trans core to Folts. You won't get paid for it until they remove the bell housing to inspect the R&P. According to Dave, most are junk.
There are currently three different companies manufacturing new R&Ps for Bus gearboxes. That should tell you something. |
Same claim Bruce has been making for years while providing zero evidence. All he has proven is he doesn't even know what the wear from a badly misaligned gearset looks like. |
More claims by someone who has never been inside a gearbox. _________________
overheard at the portland Swap Meet... wrote: |
..... a steering wheel made from a mastadon tusk..... |
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kvasilak Samba Member
Joined: February 28, 2024 Posts: 59 Location: Minnrsota
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Posted: Mon Aug 19, 2024 6:22 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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My 65 has a bad 2nd gear synchro. I bought the car in May, changed the fluid before I drove it.
I used a good GL-5 that was safe for brass.
I could not shift into second at at speed above like 5mph without really bad grinding, down shifting was not possible.
Double clutching worked fine and yes the shifter was adjusted properly and Ive replaced the bushing and the coupler. It feels good ( for a VW )
I switched to Red Line MT-90 75W-90 GL-4. the GL5 that had maybe 200 miles on it was pretty black. I think I'll just call it a flush! lol
What a difference. second gear is now useable if youre nice and slow and don't rev it too high. Down shifting is still a nogo unless you're going really slow.
All in all it was worth it. Shifts better and less gear grinding.
But I'll still have to rev match on down shifts |
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Wildthings Samba Member

Joined: March 13, 2005 Posts: 52490
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Posted: Mon Aug 19, 2024 9:46 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Bruce wrote: |
More claims by someone who has never been inside a gearbox. |
I've been in a few hundred differential and several hundred more transmissions, while you proved you couldn't identify an obvious cause of failure. |
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jim martin Samba Member
Joined: January 14, 2004 Posts: 362 Location: Vancouver, BC
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Posted: Mon Oct 14, 2024 9:48 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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I don't see why there is so much confusion , I would just go like this .
any kind of stock or low abuse use a quality GL4 like amsoil transaxle and gear lube ,there will not be enough load to cause premature wear , if you are worried about it or loading your trans hard on the street or strip and also consider vehicle weight ,move up to the extra EP additives in a GL5.
both GL4 and GL5 both contain EP additives, in a GL5 the EP additives are obvious much higher. think of it this way in simple terms, with a hypoid gear set there is a wiping/sliding action just like in a air-cooled motor there is a wiping/sliding action with the cam and lifters ,we use zinc in the motor oil to bond to bare metals and make a protective layer to hopefully stop lifter/cam wear .no one seams to have a issue with this .
the same is done with the EP additives in GL5 oil it bonds to the gears and make a protective layer to hopefully stop metal to metal contact while still allowing the components to wipe and slide .
But the problem was either the EP additive was just to slippery and the synchros/syncro hubs could not do there job of equalizing speed or the protective EP layer would attach to the yellow metals / syncs and would actually pull some of that metal away with them when loaded causing premature wear , just not a big issue with steel.
So really simple .read the labels and know your intended use .there is no reason to debate the hell outa this and point fingers .
there are quite a few gl-5 oils that are now modified to allow the superior gear protection with the added EP additives but still allow correct synchro operation and are also not harmful to yellow metals .
torco, redline, lat to name a few . _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
Sponsored by :
LUCAS OIL PRODUCTS http://www.lucasoil.com
KROC head porting services
Dialedinperformance.com
Airspeedparts.com topic http://airspeedparts.com/forums/index.php?topic=914.0 |
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kvasilak Samba Member
Joined: February 28, 2024 Posts: 59 Location: Minnrsota
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Posted: Tue Oct 22, 2024 1:06 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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My 65 has a bad 2nd gear synchro. I bought the car in May, changed the fluid before I drove it.
I used a good GL-5 that was safe for brass.
I could not shift into second at at speed above like 5mph without really bad grinding, down shifting was not possible.
Double clutching worked fine and yes the shifter was adjusted properly and Ive replaced the bushing and the coupler. It feels good ( for a VW )
I switched to Red Line MT-90 75W-90 GL-4. the GL5 that had maybe 200 miles on it was pretty black. I think I'll just call it a flush! lol
What a difference. second gear is now useable if youre nice and slow and don't rev it too high. Down shifting is still a nogo unless you're going really slow.
All in all it was worth it. Shifts better and less gear grinding.
A month later and it's still better that the GL5
But I'll still have to rev match on down shifts |
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Nitramrebrab72 Samba Member
Joined: November 10, 2018 Posts: 913 Location: France
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Posted: Tue Oct 22, 2024 1:17 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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GL4 and GL5 are different load ratings. They can be obtained by a synthesised molecular modified oil , a full synthetic oil built up from scratch or plain mineral oil. All three may have additives to help. Mineral based will always have additives to reach GL5 that may pass the limits of being categorised as yellow metal safe. Some high quality fully synthetic GL5 oils will have less additives than a GL 4 mineral oil so will be even more yellow metal friendly.
Also to be noted for the corrosion to happen you need 3 things humidity, excessive additives and exposure to oxygen and quite possibly heat. If you remove any of the 3 it is difficult for there to be any corrosion. If a gear box is running regularly the oil will be a barrier(as it designed to stay stuck to the surface once parked up quite a while so no oxygen. If it runs regular medium to long runs then there will be no humidity and no oxygen as the gearbox is getting up to temperature as well as being covered with oil while parked. I am not saying to run excessive additive GL5 oils but pointing out why some people with unsafe GL5 will never have an issue with corrosion and some do.
Also to be noted the SAE J306 rating for gearbox oils has been modified 7 times since 1977 and quite often the oil has been thinned out ever time. The lowest viscosity for a modern marketed as a 80W90 category is almost half (13mm2@100°C) of what the highest viscosity was when the beetle came out of the same category oil (24mm@100°C). So I look for an oil close to the maximum 24mm2@100°C for the marketed category of oil which my also be found in a modern 75W140 marketing category of oil.
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jim martin Samba Member
Joined: January 14, 2004 Posts: 362 Location: Vancouver, BC
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Posted: Sat Oct 26, 2024 4:02 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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kvasilak wrote: |
My 65 has a bad 2nd gear synchro. I bought the car in May, changed the fluid before I drove it.
I used a good GL-5 that was safe for brass.
I could not shift into second at at speed above like 5mph without really bad grinding, down shifting was not possible.
Double clutching worked fine and yes the shifter was adjusted properly and Ive replaced the bushing and the coupler. It feels good ( for a VW )
I switched to Red Line MT-90 75W-90 GL-4. the GL5 that had maybe 200 miles on it was pretty black. I think I'll just call it a flush! lol
What a difference. second gear is now useable if youre nice and slow and don't rev it too high. Down shifting is still a nogo unless you're going really slow.
All in all it was worth it. Shifts better and less gear grinding.
A month later and it's still better that the GL5
But I'll still have to rev match on down shifts |
sorry don't take this the wrong way but, not sure what point on gear oil you are trying to get across .
this transaxle needs mechanical repair and no oil is going to fix it .
and there is a big difference between a GL5 gear oil and a GL5 transaxle oil . _________________ B.C's fastest street legal vw , June 2006 Hot VW's feature car 9.81 sec at 145.26mph.
Sponsored by :
LUCAS OIL PRODUCTS http://www.lucasoil.com
KROC head porting services
Dialedinperformance.com
Airspeedparts.com topic http://airspeedparts.com/forums/index.php?topic=914.0 |
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70bus Samba Member

Joined: July 15, 2004 Posts: 1487 Location: P.O.
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my3bugs Samba Member
Joined: June 18, 2003 Posts: 912 Location: Moreno Valley
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Posted: Tue Jun 17, 2025 2:03 pm Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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OK im almost 70 years old , reading some of this thread i call my local JIFFY and SPEEDY lube services to ask em what gear oil they would use in my VW beetles ...... i start asking if its GL4 and they hand ya off to the manager , what year , oh we dont work on old VW's , same answer from both places ........ so then i called VALVOLINE instant oil change , once i asked if they had GL4 they dont want to work on the VW's he says .....
3 out of 3 local oil change shops dont want our business ???? or dont want you to know what oil they use ?
one place said bring it down and i said not till i know what oil your gona use ? then i get the NO .
its been a while , i think i just used to buy 90 weight gear oil , prolly still have some out in the garage ....i was just want to make sure i got the new GL4 stuff you guys talk about here ........i can get it on amazon no problem ..... |
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SGKent  Samba Member

Joined: October 30, 2007 Posts: 42791 Location: at the beach
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Posted: Mon Aug 04, 2025 11:54 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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Summit Racing has Joe Gibbs Driven 89W90 GL4 at a reasonable price. Next day delivery in many areas. My 77 bay shifts smoother and is quieter with it than Stalube 80W. _________________ George Carlin:
"Most people don't know what they're doing, and a lot of them are really good at it."
Skills@EuroCarsPlus:
"never time to do it right but always time to do it twice"  |
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vamram  Samba Member

Joined: March 08, 2012 Posts: 8066 Location: NOVA
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Posted: Wed Sep 10, 2025 8:51 am Post subject: Re: GL 4 or GL 5 - "Official Gear Lube Topic" |
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The J. Gibbs Driven is a steal here at $15/quart.
https://www.drivenracingoil.com/products/conv-80w-...nt=**LP+TM _________________ "Men are qualified for civil liberty in exact proportion to their disposition
to put moral chains upon their own appetites. -Edmund Burke
“If something cannot go on forever, it will stop.”
Stop Russian-Soviet Aggression!!
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'73 Super - 6/18 - Present - Daily Driver!
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Save the Supers!! |
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