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Karl the 1970 9-seater Deluxe Station Wagon
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70bus Premium Member
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PostPosted: Sun Jan 05, 2025 9:51 pm    Post subject: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

This bus was my first car, and served long and faithfully; most of its trials and triumphs were documented on the various bus lists waaay back (vanagon@lenti, type2.com, etc) so that, and CDR backups that fail to load all those photos anymore, means much history is gone.

So Karl is looking a little rough these days...

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but I do work on him from time to time, and will keep future efforts here on his own page.



Some from 30 years ago...

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"If Von Dutch was alive, he'd walk in there with a pistol and shoot these people." - Robert Williams

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PostPosted: Mon Jan 06, 2025 7:46 am    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Very cool. Wish I had my first Westy...Stuart.

Karl needs some lovin'

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PostPosted: Mon Jan 06, 2025 11:17 am    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Nice!

Not very many 9-passengers around, so good to see another.

Good time to get things going again, and from the pics it doesn't seem like it would take much to get going...what are your biggest hurdles and where do you plan to start?
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PostPosted: Mon Jan 06, 2025 12:33 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Honestly - justifying the expense! I just spent a few years and more than a few dollars bring my 65 singlecab back from the dead; Karl likely needs a good 6-8K in metalwork to be solid, and more to be shiny. I'm ok with it not being shiny. I would like the area behind the bumper replaced.

Otherwise he's nearly ready to go; I have an old 'what parts are still good to use?' motor in it that seems to run fine. I just put on newly-rebuilt fuel pump, carb and dizzy. I need to find why it immediately hits 2K rpm and stays when started, but will drop to proper idle when warm. After sitting, brake hoses should be redone, which is a shame as they were new in 2020.

I'm currently replacing driver window seals, and will post some boring pics of things people have already done much nicer than I, but once the door is back on I'll be test driving.

A question: I've never been sure what exctly to call Karl (other than Karl, after Von Saltzen, a late type2 list member) - he's a station wagen, but also a 9-seater, and has all the shiny chrome trim a Deluxe has. Birth certificate has 221-521 on it. Not sure if there is a name for this particular model, unlike Westerner, or Clipper. So aside from the 1/3-2/3 middle seat I'm not sure what else I need to replace. I've had two of those middle seats, and gave both away because I used poor Karl for hauling construction material for years. :P

Sharp eyes no doubt spotted variations:
the axles are from a 72 donor and have front disks; no booster, but pressure regulator is installed. Sliding door was replaced due to impact damage, and since that door had a camper jalousy, I got another for the driver side. I do have the solid window and vent wing for the driver side, but the breeze is nice when I camp... When I replaced the rear driverside seal, that vent wing fell apart, so I slapped a solid unit in until I find a new vent. I also backed him into a low hanging branch, so the rear hatch is a replacement as well.
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"If Von Dutch was alive, he'd walk in there with a pistol and shoot these people." - Robert Williams

Raul the 65 singlecab

Karl the 70 nine-seater


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PostPosted: Wed Jan 08, 2025 9:09 am    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Drive and enjoy, that is where the memories live ( not at some "car show"). Cool machine
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PostPosted: Wed Jan 08, 2025 4:27 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Fix what’s broken or unsafe and keeps you from driving it. The other stuff can wait.

Enjoy the patina.
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PostPosted: Thu Jan 09, 2025 12:14 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Hah! We're beyond patina at this point; I have Structural Algae.

Wrestled for last 3 days with crappy 'German' outer scraper; today I got another one that is still "German" and still kinda crappy... but t least the clips went in this time without bending.

Door after the algae was mostly cleaned off. Outer scraper did NOT want to come out, sadly... I had felts to drill out old and rivet in new, but the chrome was pretty adhered to door.

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New scraper - "German" - was a laugh; the lower tab is barely long enough to reach lip of door, let alone wrap around it
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Clips were off by a good 1/8 to 1/4"
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When you tried to force them in, they simply bent downwards
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Not same shape/size either

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Went to Always V-Dub and grabbed a few that they said were German; the middle one was actually stamped 'Made in Germany.' Too bad it was in the wrong spot on shelves and was for a Bug. Also, passenger side :P Note my original one (top) lacks the holes for the felt clips - you have to drill/cut those yourself on many of these. As far as that goes, at least the new one from Always was much more difficult to cut than the one I had been wrestling with, so a good sign.

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You can see that the better ones have less slop in the slot holding the clips; they still flop a bit, but resist bending down.
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The Bug one had a hole in the lower tab - do they have a screw? Better, or worse way to do it? In any case, the tab length on the new ones is a laugh.
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Aside from having to cut holes in the proper places, the vent rubber was a breeze. Now if I could only find the 3 rivets I have somewhere to finish...

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The part I bought initially and those from Always all had Pacific Imports stickers on them, and all were said to be German and not Brazil; Always did not have ones from Wolfsburg West or others to see who imported them or compare quality. I did note that the better outer scrapers had greyer rubber, with talcum on them, and the crappier were dark black rubber. So when buying, choose the ones with tighter clip holes and grey rubber if you are in person and not mail-order.

Also cleaned, lubed and reinstalled the door workings; latch did not always open with inner lever, as the metal sliding part's slot had been hammered just a little long over the years - common problem. I don't have a welder to fix as others have done, but peening the little bit of metal mushroomed out by years of operation, and adjusting the handle a tad, heped a great deal.

I have some fancy plastic construction housewrap I might use for the card protector; waterproof, but lets vapor pass to dry door interior. I live in the PNW, so water vapor goes everywhere anyways... only so much one can do to keep a car dry!

Once I no longer have rain rolling through this door and across cab floor, I can track down leaks from the windshield, and then get to straightening out the wiring an inept thief poked at some time back. Car is mostly functional, but there are a few dangling wires left to sort out for lights.
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PostPosted: Wed Jan 15, 2025 12:02 am    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Alright, progress. Sorta.
Got a rivet in but did the worst job I’ve done so far. I just couldn’t get it to squeeze right, even with a ball bearing to flare it.

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Had some issues with the window racking when wound up and not meeting felt in ventwing upright properly.
https://www.thesamba.com/vw/forum/viewtopic.php?t=799251

But some tweaking got it… decent. I’ll put the plastic on but not door cards and see if I’m satisfied with sealing first. If not, I have a replacement regulator to swap. It would have to be a big improvement to be worth the (minor) effort, and aftermarket parts do not inspire me to take that leap of faith very often.

The scrapers didn’t fit well at ends, had machine marks, and the tabs - especially on the lower end - did not have enough depth to fold over a seam and properly seat them.

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I’m going to adhere tha seal gap closed before I install door… gorilla snot and some pressure til set.


I have to say, I was not pleased with changing window seals; between not being practiced in procedure and crummy aftermarket parts, even ‘German,’ ( not to mention worn OG car) the experience was not pleasant. I have all the bits to do the passenger side but I may put that off while I decide if the horror was worth it. Might just make sure plastic fully drains door interior and let water pass on through…


On the plus side, I got a Sapphire XIX am/fm radio from blackdog1999, which seems to work just fine. As soon as weather allows I’ll put it in and see how it sounds in the bus. The original radio abruptly made hissing sounds and a ton of smoke in the middle of rush hour traffic some 30 years ago, and I’ve had no tunes since :p
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PostPosted: Wed Jan 15, 2025 12:50 am    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Got a good long laugh out of “Structural Algae” and guessed you had to be in the PNW based on that remark. Then I saw P.O. As your location and it all made sense. As for the original radio that died on you, I’ve heard that if you can gather up enough of the right kind of smoke and smoke pump, you can pump the smoke back into that radio and it will come back to life.
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PostPosted: Wed Jan 15, 2025 12:35 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

mikewire wrote:
Nice!

Not very many 9-passengers around, so good to see another.

Good time to get things going again, and from the pics it doesn't seem like it would take much to get going...what are your biggest hurdles and where do you plan to start?


When people speak of a 9-passenger bus, do they mean 9 passenger seats in addition to the driver's seat, or a total of 9 seats including the driver's seat!?!

In the UK this is critical, because the driving licence for cars and small vans (licence categories B & B1) only qualifies one to drive a minibus with a driver's seat and 1~8 passenger seats. If there were 9~16 passenger seats, one would need a large-minibus licence (licence category D1), which most people who have qualified since circa 1997 don't have.
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PostPosted: Wed Jan 15, 2025 12:48 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Nine seats total - 3 across in front, middle and rear rows. One in front is (hopefully) reserved for the driver, so 1 driver and eight passengers.

There are also 8 and 7 seaters - variations with a front walkthrough, a 2-seat middle row, or both.

https://www.thesamba.com/vw/archives/lit/71bus.php

Note the brocure big pic is an eight-seater, with a walkthrough. You could buy an accessory that made the walkthrough a seat to get 9. It also show a 2-seat middle, and a bench front. VW was pushing on its versatility for sure.
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PostPosted: Wed Jan 15, 2025 1:12 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

70bus wrote:
Nine seats total - 3 across in front, middle and rear rows. One in front is (hopefully) reserved for the driver, so 1 driver and eight passengers.

There are also 8 and 7 seaters - variations with a front walkthrough, a 2-seat middle row, or both.

https://www.thesamba.com/vw/archives/lit/71bus.php

Note the brocure big pic is an eight-seater, with a walkthrough. You could buy an accessory that made the walkthrough a seat to get 9. It also show a 2-seat middle, and a bench front. VW was pushing on its versatility for sure.


I think Devon conversions in the UK, used to offer a 12-seater, 1968~79 VW Type 2 minibus - crewbus, but that was in the days when passing a driving test in a car with manual-transmission qualified one to drive a relatively wide range of vehicles, that encompass present-day licence categories C1, C1E, D1 & D1E, which my licence does. Passing the driving test in a car with automatic transmission (would include all modern electric vehicles) would severely limit the vehicles one was qualified to drive.
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Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper

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PostPosted: Wed Jan 15, 2025 1:15 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

One assumes Devon advertising did not assert that the crew rode in extreme comfort or even safety with 4-abreast seating...
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PostPosted: Wed Jan 15, 2025 10:18 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

NASkeet wrote:
mikewire wrote:
Nice!

Not very many 9-passengers around, so good to see another.

Good time to get things going again, and from the pics it doesn't seem like it would take much to get going...what are your biggest hurdles and where do you plan to start?


When people speak of a 9-passenger bus, do they mean 9 passenger seats in addition to the driver's seat, or a total of 9 seats including the driver's seat!?!

In the UK this is critical, because the driving licence for cars and small vans (licence categories B & B1) only qualifies one to drive a minibus with a driver's seat and 1~8 passenger seats. If there were 9~16 passenger seats, one would need a large-minibus licence (licence category D1), which most people who have qualified since circa 1997 don't have.


Here's a 9 passenger thread, all you want to know and more:

https://www.thesamba.com/vw/forum/viewtopic.php?t=402456

They aren't rare, but I can say I have not seen another real 9 passenger, other than my own (that wasn't a Brazilian or MX Bus) with the full front bulkhead and middle/rear benches in person. Most of the pictures I have seen are from TS Gallery. And IMHO, the non-walkthrough seat conversion kit doesn't count, since that could be applied to any Bus.

My middle bench was gone a loooonggg time ago I'm sure. Most are missing, and the seats cost $$$$$$$
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PostPosted: Wed Jan 15, 2025 10:32 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Quote:
I have not seen a real 9 passenger


Mine had all seats when I bough it; I wish I know where the photo of me driving 7 members of the Sun Ra Arkestra (plus a bass) around was. At least they autographed the sliding door for me, wich is still on the bus.


I've had two 3-seat middle seats (wiih the end that folds down), and I've given away both because I hauled big crap in the bus more often than bands or whatever. Now they are expensive, as you say, and hard to find. My last one, I drove with it lashed to the roof of a rental car from Indiana to Texas. Not an easy thing to store, sadly.

I need to find one that has grey seats with black accents, not just the black ones, so that's an added pain.
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PostPosted: Tue Jan 21, 2025 1:41 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

70bus wrote:
One assumes Devon advertising did not assert that the crew rode in extreme comfort or even safety with 4-abreast seating...


Keep in mind that on average, British adults & children, were and possibly still are, smaller in size & weight than American adults & children. According to some recent health statistics I found a while ago, 68.8% of Americans, are reckoned to be either overweight or obese!?! Shocked Rolling Eyes

Several years ago, a certain self-proclaimed VW mechanic in Syracuse, New York, who uses the pseudonym "VWTech" confessed to weighing significantly more than 280 pounds (i.e. 20 stone or 2.5 hundredweight in British Imperial-units parlance), so even EIGHT such people would grossly overload a 1968~79 VW Type 2 Kombi, yet alone a Microbus or Deluxe Microbus, which have a reduced payload capacity of less than 1,000 kg.

Note: 1 kg = 2.2046 pounds

Note: 1 ton (i.e. long-ton) = 20 hundredweight, 1 hundredweight = 8 stone & 1 stone = 14 pounds

Here's part of the brochure for the non-1968 (1978 maybe!?!) VW Type 2 Devon 12-seater minibus:

https://www.justkampers.com/brochures/1968-devon-12-seater-bus/

https://www.justkampers.com/media/articles/pdf/1968_Devon_12_Seater_BusV1.pdf

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Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper

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PostPosted: Wed Jan 22, 2025 4:20 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

Cool!

Quote:
Mine had all seats when I bough it; I wish I know where the photo of me driving 7 members of the Sun Ra Arkestra (plus a bass) around was. At least they autographed the sliding door for me, wich is still on the bus.
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PostPosted: Fri Jan 24, 2025 2:33 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

NASkeet wrote:
70bus wrote:
One assumes Devon advertising did not assert that the crew rode in extreme comfort or even safety with 4-abreast seating...


Keep in mind that on average, British adults & children, were and possibly still are, smaller in size & weight than American adults & children. According to some recent health statistics I found a while ago, 68.8% of Americans, are reckoned to be either overweight or obese!?! Shocked Rolling Eyes


Here's a picture of my father, myself and my sixth-form college friend "Hank" (real name: Anthony Marcus Clive Owers, who played guitar as a leisure pursuit) | had an uncanny resemblance to "Hank" Marvin of the "Shadows" pop group), with my family's 1973 VW 1600 Type 2 Westfalia Continental motor-caravan, sometime during the period 1975 to 1979.

Image may have been reduced in size. Click image to view fullscreen.


At that time my father (5' 8" tall bearded man on the left | born June 1929) ) and I (5' 10.5" tall, young-adult in short trousers, attending the roof rack | born January 1956) would have weighed about 10 stone (i.e. 140 pounds) and 8.5 stone (i.e. 119 pounds) respectively. I'm not sure how much "Hank" (born November 1954) weighed!

All of us were probably MUCH lighter than most Americans!
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Much modified, RHD 1973 VW "1600" Type 2 Westfalia Continental campervan, with the World's only decent, cross-over-arm, SWF pantograph rear-window wiper

Onetime member, plus former Technical Editor & Editor of Transporter Talk magazine
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PostPosted: Fri Jan 24, 2025 7:09 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

NASkeet wrote:


All of us were probably MUCH lighter than most Americans!


If you look at photos of Americans in the 1970's, most were also thin compared to today. Clearly there's an obesity problem in the USA. But with that said, having been in London a couple of years ago, there's lots of overweight brits as well. Wink
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PostPosted: Fri Jan 24, 2025 7:24 pm    Post subject: Re: Karl the 1970 9-seater Deluxe Station Wagon Reply with quote

or a hunger problem back then : )
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